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Technical Brake fluid corrosion

Discussion in 'The Hokey Ass Message Board' started by Pats55, Nov 18, 2020.

  1. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    I will be doing some testing with different coatings to see which ones would be the most resistant to brake fluid and battery acid.. I know that brake fluid as it ages becomes more corrosive. Can anyone tell me what brake fluid is the most corrosive
     
    williebill likes this.
  2. squirrel
    Joined: Sep 23, 2004
    Posts: 56,074

    squirrel
    Member

    I think you'll find that brake fluid is not corrosive, but it will absorb moisture...and that moisture is corrosive.

    Silicone brake fluid will not absorb moisture, so you might say it's less corrosive. But it will let droplets of water form, and they're corrosive.
     
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  3. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    Thanks Jim. I didn't realize it was the moisture in the brake fluid that wrinkles up the paint
    .

    Does not look like there's any interest in this .
     
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  4. David Gersic
    Joined: Feb 15, 2015
    Posts: 2,734

    David Gersic
    Member
    from DeKalb, IL

    Brake fluid attacks paint. Corrosive usually means something that attacks metal, which brake fluid does not.



    Sent from my iPad using The H.A.M.B. mobile app
     
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  5. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    I think the paint eating stuff is referred to as caustic ..
     
  6. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    The Internet states that DOT3 is very corrosive. I guess that's the wrong terminology.I'll also be testing resistance to battery acid and solvent resistance on various One and 2 component type coatings. It does not seem to be a lot of interest on his board so maybe I'll create a YouTube video
     
  7. If you spill brake fluid on paint, hose it off with water and the problem is solved.
     
  8. Fortunateson
    Joined: Apr 30, 2012
    Posts: 5,354

    Fortunateson
    Member

    Hey Pat, keep posting here. I'm interested and I'm sure many others are even if they don't post.
     
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  9. Powdercoating is the best I've found for holding up to brake fluid and battery corrosion. If you're doing a battery tray, do at least two heavy coats, three is better.
     
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  10. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    Or use stainless .
     
  11. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    I like to research terminology & its proper application , I'll see what I can find ...
    Edit : you are absolutely correct in your use of the term corrosive , caustic mainly applies to a reaction with living or organic tissue !
     
  12. Torana68
    Joined: Jan 28, 2008
    Posts: 1,416

    Torana68
    ALLIANCE MEMBER
    from Australia

    use silicone brake fluid maybe?
     
  13. Mr48chev
    Joined: Dec 28, 2007
    Posts: 33,979

    Mr48chev
    ALLIANCE MEMBER

    Silicone brake fluid was developed because it didn't eat the plastic on Fierios and the paint on Corvettes or at least that was the story I got back years ago from the NAPA brake rep when he would come by the shop and give my students classes on brakes. Street rodders fell in love with it not long after it came out but it has since been noted for being one reason for spongy brakes.

    You can't just put silicone fluid in though you have to completely flush the system first. It used to be that they flushed it with alcohol then flushed the alcohol with the silicone fluid but It's been 35 years since I listened to those talks by that rep.

    Personally I'd just be careful and have water available to flush it right off if I spilled it and call it good unless the car is a show only trailer queen.
     
  14. southcross2631
    Joined: Jan 20, 2013
    Posts: 4,413

    southcross2631
    Member

    I am a former Datsun line mechanic. It was in the manuals for routine brake fluid replacement and flushing the system. This was in the late 70's before they became Nissan.
    I have seen cars come in and you take the top off the master cylinder and the fluid would be black as ink. It would eat the metal in the master cylinder . These were 3 and 4 year old cars and trucks with less than 100K on the odometer.
    Most were cars from in the mountains of Az. and New Mexico. We figured it was from the fluid getting hotter than a flat land car.
     
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  15. squirrel
    Joined: Sep 23, 2004
    Posts: 56,074

    squirrel
    Member

    I've noticed that non catalyzed paint was far more susceptible to being "eaten" by brake fluid, than catalyzed paint.

    Another thing about old cars...they had vented master cylinders until some time in the 1960s, when they went to the rubber diaphragm under the filler cap. This change makes a big difference in how much moisture is absorbed.

    Japanese car makers suggested a lot of overkill maintenance in the 70s, partly because of the laws in Japan that required it for cars in service there. We could get away with far less maintenance here in the US, because we're not quite as nanny as they are.
     
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  16. David Gersic
    Joined: Feb 15, 2015
    Posts: 2,734

    David Gersic
    Member
    from DeKalb, IL

    It’s not the spill you see that I’d be concerned about. It’s the leak that happens, and drips somewhere you don’t notice for a while. I’ve seen otherwise nicely painted cars where a brake line pressure switch starts to drip. It’s under the hood, dripping down the back of an inner fender. Change the switch, that’s easy, but now the paint is screwed up too.



    Sent from my iPad using The H.A.M.B. mobile app
     
  17. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    From what I've read , DOT 5 was , at least in part, a military development ,it did not absorb water, making it useful in sub zero as well tropical climates , also , it did not corrode parts in storage , was developed in the 70's & military spec'd in the late 70's .
     
  18. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Why do brakes require a fluid different from other hydraulic systems?
     
  19. jimmy six
    Joined: Mar 21, 2006
    Posts: 14,916

    jimmy six
    ALLIANCE MEMBER

  20. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    Nope. Imron is a polyester acrylic blend. It is rated at good chemical resistance . Not excellent I recently was presented with a blend and within 10 minutes in urethane reducer it blisters. A full polyester has excellent chemical and acid resistance. For instance 90 days immersion in acetone without softening the paint film.
     
  21. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    Guessing. compressibility , heat tolerance , flammability ..
     
  22. deucemac
    Joined: Aug 31, 2008
    Posts: 1,488

    deucemac
    Member

    When I built my roadster 15 years ago, I used silicone brake fluid. I have not had any problems with it since I built the car. One needs to keep the fluid level slightly lower because silicone fluid will expand from higher heat. My brakes and hydraulic clutch are both silicone. Only thing that ever happened was a wheel cylinder failure because I chose the wrong size. That happened in the first year of driving it. I didn't change fluid but started with new master, wheel cylinders, slave cylinder lines and hoses. Right about 38k miles on it.
     
  23. I think brake fluid can handle heat way better than hyd. fluid.
    I just got a recall notice for my 2009 Ford because the DOT 3 brake fluid may corrode a ABS module, the fix is inspect/replace the module and change to DOT 4 brake fluid. So I guess DOT 4 is less corrosive than DOT 3? Or it could be DOT 4 just absorbs less moisture than DOT 3 and it is the water that causes the problem. I would bet it is the moisture.
     
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  24. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    Thank you for that info. I have a 5-year-old bottle of brake fluid of dot 3 that came with the house.This bottle was still sealed so what I will use is brake fluid from the 55 that ate through the floor coat of my garage. Now preparing panels and will need a week to cure
     
  25. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    Once the paint has been contaminated by brake fluid and done its damage the most effective way to recoat that area is to grind away the damaged paint wipe it off with a wax and grease remover then take a propane torch and gently pass a flame over the contaminated area before recoating
     
  26. 2OLD2FAST
    Joined: Feb 3, 2010
    Posts: 5,260

    2OLD2FAST
    Member
    from illinois

    Unwritten rule that was followed at the body shops I new of was , Before you do anything else to ba panel to be repaired , wash it with soapy water , rinse , dry , then clean with wax &grease remover , then begin repair . Reason given was grinding , sanding etc. Could imbed any contaminant into the metal....really cut down on finishing problems....
     
  27. Hemi Joel
    Joined: May 4, 2007
    Posts: 1,540

    Hemi Joel
    Member
    from Minnesota

    To answer the original posters question about which brake fluid is going to be the most "corrosive", in other words which one will damage paint the most, definitely test with dot 3. If dot 3 brake fluid won't eat your coating, none of the others will either.
     
  28. Pats55
    Joined: Apr 29, 2013
    Posts: 554

    Pats55
    Member
    from NJ

    Soap and water and wax and grease remover is good for body panels. On a porous casting a flame or an oven is used to bleed out the oil. Ceramic high heat applications on manifolds , the manifolds replaced in an oven at 500 degrees for an hour to bleed oil out. If there is smoke there's oil. if you don't have an oven use a propane torch. I hope this helps
     

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