I have tried grade 8 bolts with copper nuts, double nuts and stover nuts. After about 1000 miles they need to be tightened down again as they start leaking. Anyone have a solution? I even coated the ball-socket with red hi-temp RTV once.
One solution is to tighten them every 500 miles. Another solution is to cut off the ball connections, and weld on some 3 bolt flanges, and use a copper gasket. There are probably other solutions, but without more info about the exhaust system, I'd only be guessing.
When I worked at a race shop we safety wired, (everytime!) the collectors. It was huge work but it worked well for when the owner wanted to drive his car on the street (which was a lot!).
Motor mounts are only a couple years old and tight. I thought about the springs (like factory exhausts with ball sockets use). The hard part would to be able to get a sturdy enough spring easily that would hold up to the heat.
If you don't mind metric threads... https://www.oreillyauto.com/detail/...ing/675216/4182579?q=exhaust+nut+spring&pos=1
I thought about those. After looking more, maybe I need to see how exhaust is hung. If its solid to the frame and not on hangers, that may be my issue. I know at the mufflers its solid.