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Hot Rods Another metal casting adventure...in honour of Mr Mcgurk

Discussion in 'The Hokey Ass Message Board' started by Jethro, Nov 26, 2018.

  1. dana barlow
    Joined: May 30, 2006
    Posts: 5,123

    dana barlow
    Member
    from Miami Fla.
    1. Y-blocks

    Nice work,I've done some mold an casting. It's the hard way,but dose have a cool look. Over the years though most of my homemade intake or Ex header play has been steel tubing. The last alum castings I did was in the 1970s for toy trains.
     
    loudbang likes this.
  2. rdscotty
    Joined: Sep 24, 2008
    Posts: 253

    rdscotty
    Member
    from red deer

    Outstanding! I love how you are never afraid to try anything.
     
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  3. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

    It's not that I'm particularly courageous.....I'm dumb enough to not know what I can't do
     
    X-cpe, dwollam, Glenn S and 5 others like this.
  4. Superflea
    Joined: Mar 19, 2008
    Posts: 10

    Superflea
    Member

    WOW Jeff--still at it--you amaze me--first your injection system and I heard it run now I need to hear this one run too
     
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  5. dumprat
    Joined: Dec 27, 2006
    Posts: 3,485

    dumprat
    Member
    from b.c.

    Nice work as always Jeff!
     
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  6. tubman
    Joined: May 16, 2007
    Posts: 6,953

    tubman
    ALLIANCE MEMBER

    Very impressive. I wish I had the guts to try something like this.
     
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  7. bobbytnm
    Joined: Dec 16, 2008
    Posts: 1,670

    bobbytnm
    Member

    Great work, I like it. Thanks for taking the time to post the pics and share your experiences with the casting process.

    Bobby
     
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  8. mark latham
    Joined: Oct 24, 2018
    Posts: 105

    mark latham
    Member

    Good God I'm in over my head with the talent on this site, that's amazing stuff!
     
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  9. Ebbsspeed
    Joined: Nov 11, 2005
    Posts: 6,254

    Ebbsspeed
    ALLIANCE MEMBER

    Did you cast those front motor mounts?
     
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  10. loudbang
    Joined: Jul 23, 2013
    Posts: 40,293

    loudbang
    Member

    Bump it up so more people can see your fine work. :)
     
  11. catdad49
    Joined: Sep 25, 2005
    Posts: 6,416

    catdad49
    Member

    I spent over 25 yrs. in a cast iron foundry in Upstate N.Y. so any time something like this comes up, you know I Love it. Never involved in the molding, but did everything else. Utility man, furnace operator, pour off , shake out, testing and alloying metal, you name it. Stuck around long enough that I was made leader of the Melt Dept. They are still in business, even without me (been gone 20 yrs.)! What's next, Jeff?
     
  12. 27 Tall T
    Joined: Dec 16, 2005
    Posts: 327

    27 Tall T
    Member
    from Butler Pa.

    what are you using for the furnace? I am in the process of building one . I am having trouble finding the correct refractory cement.
     
  13. Pat Thompson
    Joined: Apr 29, 2012
    Posts: 256

    Pat Thompson
    Member

    I was a patternmaker for 30+ years. Looks like you are on the right track. Just don't forget to allow for shrinkage....
     
  14. fourspd2quad
    Joined: Jul 6, 2006
    Posts: 912

    fourspd2quad
    ALLIANCE MEMBER

    I also use petrobond sand and had that issue with small pin holes on the surface once. I attributed it to getting my aluminum way too hot. Since then I keep an eye on my temperature and try to pour aluminum at about 1300 degrees, haven't seen the problem since. I don't and have never used anything for degassing. Really cool and clever designs you got there. I love it.
     
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  15. fourspd2quad
    Joined: Jul 6, 2006
    Posts: 912

    fourspd2quad
    ALLIANCE MEMBER

    I just wanted to throw this out there for those who might have some ambition to attempt casting. What I use for a furnace is a regular old electric ceramic kiln. I started with the old charcoal furnace deal that you will see in the online videos but quickly outgrew that method. You can find the kilns on CL many times for only a few hundred bucks. These kilns can be upgraded for digital temp controls but I use a handheld pyrometer. Where it gets pricey and becomes more of a commitment is conditioning the sand, to do so (with petrobond at least) requires a sand muller. They can be found used if you look hard enough but new cost a few grand.
     
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  16. 27 Tall T
    Joined: Dec 16, 2005
    Posts: 327

    27 Tall T
    Member
    from Butler Pa.

    20181224_111131.jpg 20181224_105342.jpg 20181224_105413.jpg very interested in your casting tread. This is what i am building ,propane fueled. supposed to be able to melt 8 pounds of cast iron,
    I will work with aluminum.
     
    Last edited: Dec 24, 2018
  17. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

    What's next?.....I have a welded quick change that I have been neglecting for several years.

    The stuff I used was called Cercast3000 from Vesuvius industries. I got it from a building supply place that specializes in masonry supplies

    Like this?...
    images.jpg
     
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  18. woodbutcher
    Joined: Apr 25, 2012
    Posts: 3,310

    woodbutcher
    Member

    :D Hi Jethro.Great thread.Thanks for posting.Merry Christmas to you and yours.
    Good luck.Have fun.Be safe.
    Leo
     
  19. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,624

    Atwater Mike
    Member

    I took up aluminum casting in high school. My 'student-teacher' was the remarkable LSR holder Dick Beith, who started E-T Mags! (Luck of the Irish...)
    Shrinkage was an 'in my face' lesson with the first MOON foot pedals I 'bootlegged'...
    My original fit my size 10 Engineer boot perfect. The ones I cast were about a size 9-1/2!
    (actually, the original pedal would accommodate a size 11 oxford shoe...) my original Moon will take a 12 with a Sperry Topsider! :p
    Aluminum casting is the Wizardry of hot rodding. Then and now.
    Kudos to Jeff, his work is amazing.
     
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  20. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

    No those are cast iron originals , but that sounds like another idea ....the future projects are stacking up!
     
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  21. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

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  22. lostmind
    Joined: Aug 21, 2011
    Posts: 3,317

    lostmind
    Member

    deserves a bump so others can see it
     
  23. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

  24. oldtom69
    Joined: Dec 6, 2009
    Posts: 583

    oldtom69
    Member
    from grandin nd

    parts look great!!I also did aluminum casting in high school-lets you know how damn old I am!!
     
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  25. I really like that sir, congrats on such nice work.
     
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  26. oldiron 440
    Joined: Dec 12, 2018
    Posts: 3,320

    oldiron 440
    Member

    Almost wish I had a need for one, will that fit a 289 Ford?
     
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  27. catdad49
    Joined: Sep 25, 2005
    Posts: 6,416

    catdad49
    Member

    Hot Set-Up, Looks Great! What are you putting this in?
     
  28. Jethro
    Joined: Mar 5, 2001
    Posts: 1,909

    Jethro
    ALLIANCE MEMBER

    A 30 model A coupe .......bring yours over and we'll test fit it in there
     
  29. 19Fordy
    Joined: May 17, 2003
    Posts: 8,050

    19Fordy
    Member

    Excellent work.
    Remember the good old days days when we did casting in high school metal shop
    and kids didn't mind getting their hands dirty.?
    It's a great feeling of accomplishment to create and make your own stuff.
     

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