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Projects roll bars and cages

Discussion in 'Traditional Hot Rods' started by redoxide, Dec 21, 2018.

  1. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    Last year I knocked together a 27 T for a buddy, built on A rails with a flathead V8 T5 open drive 40 rear etc..

    The car was run at Pendine ( South Wales) in 2018 and did OK for its first ever run at 87 mph ..

    Since then the rules have changed and to run at pendine for the 2019 event cars that are capable of 100 mph are to be fitted with a roll bar, anything over 110 is to have a cage.

    Hes aiming for a new T shirt they give away to those who make the magic TON

    Ive got the car back to make and fit a full belly pan. A replacement 8ba is being built, the original motor was a cut out and clean up and was prone to blowing off a bit of steam:)

    Im struggling with ideas for a roll bar in such a small car, both aesthetically and actually securing it in situ

    Have any of you guys got any pics of 27 T roadsters running with roll bars.. Cant have any square corners, got to be "legal" for modern race regs.. I would like it to be easily installed and removable.

    IMG_1922.PNG
     
  2. No help here but man that’s a great looking T!
     
  3. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 2,954

    Kerrynzl
    Member

    What is the sanctioning body that runs that event?
    And how much is the owner prepared to cut the car?

    If you don't want to attack the upholstery, then roll up another trunk lid [while making the belly pan]
    leave out 2 pieces in the upper corners for the main hoop to go through into the trunk floor.
    Then run 1 diagonal piece from the centre of the hoop forward to the passengers foot well [by the kick panel]

    FIA and SCCA rules require SAE 1020 seamless tubing 1.75" diameter [44.45mm] x 0.125" [3.05mm] wall thickness.
    When the corners a bent there needs to be less than 10% crush on the cross section [with less than 10% growth adjacent] so it is best to get the bends rolled.

    Most sanctioning bodies require the hoops to be welded to a 1/8" plate about 12 square inches
     
  4. Mr48chev
    Joined: Dec 28, 2007
    Posts: 33,944

    Mr48chev
    ALLIANCE MEMBER

    You first have to study their rules as to how it is braced.
    It shouldn't be hard to find a shop that bends roll bar tubing for other forms of racing within a reasonable distance. They could bend you the main hoop to your measurements. Here we have at least one outfit that builds circle track car chassis that could knock something that simple out in a few minutes. Or shops that build cages and bars for off road rigs.
     

  5. BigChief
    Joined: Jan 14, 2003
    Posts: 2,084

    BigChief
    Member

    Be sure to have the driver and helmet available for a fitting. You need to maintain proper clearance between the helmet and bar/cage structure.

    Sent from my SM-G950U using The H.A.M.B. mobile app
     
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  6. Marty Strode
    Joined: Apr 28, 2011
    Posts: 8,889

    Marty Strode
    Member

    Here's a 27 I did some time back, the last pic is a different car, but the mounting is the same. IMG_5942.JPG IMG_5944.JPG IMG_5945.JPG img20170201_15133302.jpg
     
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  7. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    All useful info, im not so much into the competition side of things, hence my complete ignorance of the roll bar regs..

    There is a sanctioning body that has stipulated the need for the roll bars after a few high speed spins on the sand last year. Up until now there has been no need for the fitment ..

    I was hoping not to have to cut any of the car,but fitting anything within the confines of the body is tight and tricky, especially if there is to be a driver in there as well.

    I could make a replacement trunk lid, that would definitely save cutting any holes in the rear deck quarters..That would also clear the enormous gas tank located in the trunk.. Ideas are coming to me already, just needed a kick start..
     
    dan31 likes this.
  8. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    A roll bar / cage has ZERO affect in the "SAND"
     
    loudbang and gimpyshotrods like this.
  9. the pics of the roll bar are scary. that is a very unsafe design for many reasons. just because a car has tubing doesnt mean its safe. the side bars should attach at shoulder height and not have a bend in them. there is no support in the upper portion of the main hoop. in a crash the hoop could bend forward trapping the driver. There is really no side protection without a knee bar tied into the side bars. i think the protection would be very minimal at best. sand or no sand.
     
    Last edited: Dec 22, 2018
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  10. foolthrottle
    Joined: Oct 14, 2005
    Posts: 1,404

    foolthrottle
    Member

    Check out Ryans posting here, "Life of a race car", for a couple of vintage roll bar's
     
  11. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    Thats been argued on the VHRA meltdown forum but its a case of do it or dont race .. seems there is no getting away from it , the sanctioning body require it for 2019 if you are likely to hit the 100 mph mark. If you don't fit the required protection and you run a ton, the run is not recorded, and as far as I believe any further runs would then require a roll bar /cage ..
     
    Last edited: Dec 22, 2018
  12. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    dont laugh at the crude example im posting here, It was just a method of checking out ideas .

    Because the roll bar was not wanted while the car was being used on the street, I was trying to find a solution that was strong, removable and didn't require chopping away any of the car .. This example is real rough but it kinda ticked the boxes.. However, it appears that even a refined and properly engineered example would not be acceptable as the preference is for the roll bar / cage to be of a design in line with the period style of the event and the car .. But with the integrity of modern construction..

    We found a few pics of vintage indy cars that had external cage designs but the jury was silent on acceptability. Its tight in that wee cockpit .. and my buddy is a well built robust kinda fella .

    My opinion is go as fast as you can without the bars and if you get a "no speed" recorded for the run, it a safe bet you met the 100mph target... but leave it until the last run of the day so you can have a full days fun.. ;)

    InkedIMG_1922_LI.jpg
     
    Last edited: Dec 22, 2018
  13. The rule book was written in blood. There is a reason those old style roll bars are no longer legal. You can look old school and be unsafe or be safe and look more modern. You cant have both. Every time you race you are rolling the dice. Eventually they turn up snake eyes. It's only a matter of time.
     
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  14. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    Was looking at variations on this theme

    370131-1000-0@2x.jpg

    BUT

    Looks like this is the only option if you want to be safe ( despite the racing on sand argument)
    lange_cage_500x400.jpg
     
    Last edited: Dec 22, 2018
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  15. 0NE BAD 51 MERC
    Joined: Nov 12, 2010
    Posts: 1,785

    0NE BAD 51 MERC
    Member


    when you said it needed to meet current day, this is what I pictured with full padding and arm and neck restraints . A cage like this has been built to be bolt in with minimal problems. be safe Larry
     
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  16. I would check to see if a bolt in cage is legal.
     
  17. redoxide
    Joined: Jul 7, 2002
    Posts: 762

    redoxide
    Member

    will double check but seem to recall that bolt in was fine, so long as it was bolted to the chassis and not simply through the floor
     
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  18. dan31
    Joined: Jul 3, 2011
    Posts: 1,097

    dan31
    Member

    So he ran a 87 mph pass last year and with the new set up he is looking to hit 100 and it sounds like he only does this about once a year or so ?. Sure you can have a accident on your first pass but I like your thought on wait and see if it will hit that 100 mph mark this year and more importantly it will give you a chance to see what others have built so you and the car owner can determine what design is acceptable by the officials , gives the most driver's room and most importantly the safest.I know some will balk at me suggesting to wait a year and lay low but I only say this because I don't really believe that a roll bar [ without a halo] does much of anything on sand anyway. Great looking car you guys built, I'm not a T guy but that's a damn good looking car.
     
    Last edited: Dec 22, 2018
    redoxide likes this.
  19. Do you have to use D.O.M.?
    This is a a modern clone of an early 60's Lou Lazzaro N.A.S.C.A.R Sportsman, It has a square tube roll cage built like the original car.

    Note the Bruce Dostal Falcon which used square tube in the cage the car got air borne (above the flagstand) and flipped hard five times.
    Bruce walked away un-hurt.

    I would feel much safer in a car with a well built well welded square tube cage than a car with a poorly built D.O.M. cage. I have seen far too many of the latter in modern cars!


    upload_2018-12-22_7-5-9.png upload_2018-12-22_7-5-27.png upload_2018-12-22_7-5-50.png upload_2018-12-22_7-6-9.png upload_2018-12-22_7-22-46.png upload_2018-12-22_7-27-54.png
     

    Attached Files:

    Last edited: Dec 22, 2018
    GuyW likes this.
  20. See who the tech inspector is for the track and pick his brain. Does the rule book have illustrations? I've seen some foolish people try to "sneak" a sub-standard cage past the techies when I was racing. One I saw was made from an old child's swing set...
     
  21. Hemi511
    Joined: Oct 30, 2018
    Posts: 123

    Hemi511
    Member

    This is a D.O.M. 1 5/8" .132 wall roll bar made for a buddy car. He wanted nostalgic look and try and be legal... they said said it didn't have protection needed. Keep it on the street till you change it. A roll bar or cage is TOTALLY useless if not done properly. SHOULD YOU NEED IT... YOUR LIFE DEPENDS ON IT. Make it right, not make another statistic. 20181222_092128.jpeg

    Sent from my SAMSUNG-SM-G930A using The H.A.M.B. mobile app
     
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  22. Hemi511
    Joined: Oct 30, 2018
    Posts: 123

    Hemi511
    Member

    Didnt mean to piggyback your post Bobss396. Good point you made. Making a roll bar outa the neighbors swing set isn't as much fun as the kids on the swings make it look

    Sent from my SAMSUNG-SM-G930A using The H.A.M.B. mobile app
     
  23. 41rodderz
    Joined: Sep 27, 2010
    Posts: 6,541

    41rodderz
    Member
    from Oregon

    My $.01 1/2 mindset. One you can get seriously injured or killed going less than a hundred mph. Related to unsafe roll bars, a fellow competitor of my Dad's (late 60's/70's ) built a roll cage out of exhaust tubing for the light weight. Dad told him not to . One race he got t boned....
     
  24. I know it is OT and not traditional, but if you look into what goes into a pro mod, door car cage it is extensive to say the least. Extreme planing , placement, and execution of bars and controls. You could probably drive one of these cars off a cliff and survive. Its all about safety and function, thats the reason to have them. The only reason.
     
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  25. Marty Strode
    Joined: Apr 28, 2011
    Posts: 8,889

    Marty Strode
    Member

    I built a bolt in cage for my first Track Roadster, but it changed the appearance to a Supermodified, didn't like it. It's tough to maintain the vintage look with adding safety equipment. img20161106_16190320.jpg
     
  26. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    Coming from years of playing with "dune/sand buggies", without a roof over your head , ANY cage/bar -material-diameter-wall thickness-bolted or welded design will dig into the sand and your head now becomes the roof
     
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  27. Sorry I missed the no square edges rule in your first post.

    Here are a few vintage examples I found-
    upload_2018-12-22_12-9-9.png upload_2018-12-22_12-10-22.png upload_2018-12-22_12-13-38.png upload_2018-12-22_12-14-53.png upload_2018-12-22_12-15-52.png upload_2018-12-22_12-16-41.png
     
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  28. Kerrynzl
    Joined: Jun 20, 2010
    Posts: 2,954

    Kerrynzl
    Member

    I am sure all the desert racers don't agree with that comment.

    A roll cage is also effective in a Boat

     
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  29. Gofannon
    Joined: Feb 8, 2007
    Posts: 927

    Gofannon
    Member

    Low bars. Slightly better than nothing, unless you're not wearing a helmet and smack your head on it.

    [​IMG]
    No bars.
    [​IMG] [​IMG]
     
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  30. dreracecar
    Joined: Aug 27, 2009
    Posts: 3,476

    dreracecar
    Member
    from so-cal

    most if not all desert race cars are required a roof and mostly run on hard pack dirt.
     

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