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Wiring 101

Discussion in 'The Hokey Ass Message Board' started by Crazy Steve, Nov 5, 2013.

  1. FOURTYDLX
    Joined: Feb 22, 2006
    Posts: 718

    FOURTYDLX
    Member

    Thanks for all the info. I knew most,but still learned a lot.
     
  2. olscrounger
    Joined: Feb 23, 2008
    Posts: 4,774

    olscrounger
    ALLIANCE MEMBER

    Great info by Crazy Steve and others. I have wired many cars and was in the Electrical trade for 44 years but still pick up a few things here. Just wired two OT 8 second drag cars for friends with lots of electrical gadgets. Both worked fine and no bugs to sort out. They are running today at Sacramento.
     
    i.rant likes this.
  3. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    I want to run a 12 volt motor in both directions, works fine by switching polarity with jumpers. Is there a way to wire this two channel relay to do this? The 12 volt input is at left, and each channel has 3 terminals, NC, Common and NO. Each remote button actives a separate relay. I can't figure out how it would be wired, assuming it's possible.



    Capture.JPG
     
  4. If it was one button that operated both relays at the same time, you could do it with one more relay for turning the power on/off. Or if you could add two 3PDT relays (ice cubes), this could operate those relays and give you forward/off/reverse. But with just this, no....

    The other concern I'd have is the motor size. Ice cube relays are generally only good to 10A max, that's pretty light for a motor load unless it's a pretty small motor (4A at full load or less). You could do this with 'standard' Bosch-style relays, but you'll need six of 'em....
     
    Last edited: Apr 10, 2018
  5. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    Buy a winch relay set up to match your motor. They make a small, fairly cheap one for the 2500 lbs winches, and a larger, more expensive one for the larger winches. Then you can use that remote, we used similar set up for remote controlled winches. Bones
     
  6. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Thanks guys. Not a big motor, draws 4 amps under load. Bones, is this what you mean? I could then operate it with the remote thing above.

    Capture.JPG
     
  7. Yep, that'll work! Not being an off-road guy, never thought of one of these. Buy the smallest/cheapest one you can find, it will be plenty big enough for a small motor.
     
  8. Looking for something similar to remotely operate the electric trunk lift linear actuator on my rod. Any suggestions?


    Phil
     
    Last edited: Apr 10, 2018
  9. Pinball Wizard
    Joined: Jul 25, 2008
    Posts: 93

    Pinball Wizard
    Member

  10. Yep, the above will work.... Can't explain my brainfart other than to say we all have our days....o_O:oops:
     
  11. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    Yep that’s it! That’s how we remote control winches and hay beds. Bones
     
    Last edited: Apr 10, 2018
  12. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Thanks Pinball! I will wire up that way with a multimeter in place of the motor to make sure I have it right.
     
  13. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member


    Phil, that set up will switch directions for most permanent magnetDC motors that you will find in the automotive area. Is that what you have/ need? Bones
     
  14. Yes.


    Phil
     
  15. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    Those are cool little relays, can be found at most part houses, if you know a good hand there. Bones
     
  16. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Tested this with a meter in place of the motor and it works great (but you knew that). Now will this handle the current? Motor draws 4 amps, relays say 10 @30vdc. I'm also opening and closing a door so only going to run for 5-10 seconds. I suppose I'll put a 5 amp fuse in the + wire to the battery.
     
  17. Pinball Wizard
    Joined: Jul 25, 2008
    Posts: 93

    Pinball Wizard
    Member

    It will be fine, you're under both the amp and voltage ratings. See Steve's explanation in post #58.

    Chris
     
  18. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    I've been using my remote very successfully as pinball diagrammed. Only problem is sometimes I forget the remote. So, I wired up dual position toggle switch on a seperate circuit to mount by the motor. Works great, except when I hook up both circuits. Somehow, I guess, when I hit the toggle switch it back feeds the juice going to the motor back into the relay board. How to get around this? 0921180952.jpg
     
  19. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Diodes I'm thinking..
     
  20. GearheadsQCE
    Joined: Mar 23, 2011
    Posts: 3,400

    GearheadsQCE
    Alliance Vendor

    Lost track of this thread awhile back, but I think I'm caught up now.

    I'm about to do a complete wire job on my '37 Chevy, and came up with a very basic question. I grew up with cars that were generally wired like the upper diagram. But have noticed that many later vehicles use circuits like the lower one, that is switching the ground side as opposed to the 'hot' side of the load.
    My question is what are the benefits and negatives of doing it either way?

    I do understand electron flow and I can tell you a very long story about the little boy protons and little girl electrons which has an x-rated version. I'm just wondering why the car companies choose one method over the other.

    Scan_0003.jpg
     
  21. TrailerTrashToo
    Joined: Jun 20, 2018
    Posts: 1,293

    TrailerTrashToo
    Member

    I always put the ON-OFF switch between the battery and the load.

    If the ON-OFF switch is between the load and ground, the load is always "hot" (12 volts on the load device full time). There is always the chance of striking the load terminal and experiencing a little arc welding. Also, I can work on an electrical device without having to disconnect the battery.
     
    pprather likes this.
  22. Switching the load side is preferred, for multiple reasons. The main ones are ease of component replacement without disconnecting power and not having a uncontrolled circuit if a short in the switch leg occurs. But switching the ground is done occasionally for circuit simplicity; horn circuits are the most common example, where the horn ring on the steering wheel grounds to complete the circuit. On newer vehicles, it's usually done due to electronics, where switching a 'part' of a system is desired without interrupting power to the main part.

    Remember, the OEMs will do things that are compromises that may not be the 'best' choice if it saves them money. I used to have a neighbor who owned a late Caddy who was always after me to help him with electrical gremlins. This car had a 'variable ground' on the AC controls (a solid-state component that had 6-8 'grounds' attached to it, with a separate control circuit for the 'variation' part of it) that failed on a regular basis. He was too cheap to buy a service manual so I never did troubleshoot it and the part was NLA from Caddy. He bought every one he could find in boneyards (most of which didn't work) trying to get it to work... never did get it permanently fixed.
     
  23. Blues4U
    Joined: Oct 1, 2015
    Posts: 7,589

    Blues4U
    Member
    from So Cal

    hmmmmm, if a short in the switch leg occurs, won't that have the same effect regardless of which side of the load the switch is on? I.e. a closed circuit
     
  24. If the switch is before the load in the 12V feed, a short in the switchleg to ground will blow the fuse (or lacking a fuse, melt something).
     
  25. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    A short on the ground side , activated switch, will make the appliance activate. Usually.



    Bones
     
  26. Boneyard51
    Joined: Dec 10, 2017
    Posts: 6,451

    Boneyard51
    Member

    Looks like your alternator is hooked up to the wrong side of the starter solenoid. Also your constant power.



    Bones
     
    Blues4U likes this.
  27. Blues4U
    Joined: Oct 1, 2015
    Posts: 7,589

    Blues4U
    Member
    from So Cal

    OK, this is true, IF a path to ground is established. When you posted "short in the switch leg" I assumed you meant a short that in effect closes the switch. Sorry, I misunderstood you.
     
  28. One wire alternator. I don't think so. On the road for seven years.
     
  29. Blues4U
    Joined: Oct 1, 2015
    Posts: 7,589

    Blues4U
    Member
    from So Cal

    Yeah, as well as the unswitched supply to the fuse panel.
     
  30. The37Kid
    Joined: Apr 30, 2004
    Posts: 30,744

    The37Kid
    Member

    I've seen both of Mark's cars running around to most meets in the local area. If they are wired incorrectly how can that be, or is the fire just a few more mikes down the road? I'm totally amazed that people can look at wiring diagrams and understand what is going on, or not. Bob
     

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