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Projects Assembling Brookville Roadster/ 40s style Build Thread

Discussion in 'Traditional Hot Rods' started by Nick Agius, Mar 4, 2018.

  1. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Haven’t been making a great deal of progress lately, I have managed to chop my windscreen posts & get the cowl all welded together. [​IMG][​IMG][​IMG][​IMG][​IMG]


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  2. alchemy
    Joined: Sep 27, 2002
    Posts: 20,505

    alchemy
    Member

    With these last pics I can definitely see you must have your hinges put together wrong. The front edge of the door is supposed to overlap the cowl band. The door isn't flush, and doesn't fit behind the cowl. It should overlap outside a quarter inch or more.
     
  3. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Hinges come assembled from brookville and mounted in the doors, but from memory I do recall that in the Vern tardel how to book that they said the lower hinges had to be pulled tighter with vice grips or of the like, I will see that I get the doors sitting right before properly pinning the rear quarters



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  4. wheeldog57
    Joined: Dec 6, 2013
    Posts: 3,173

    wheeldog57
    Member

    When I assembled my roadster, the doors were the hardest part to get right. As a matter of fact they still aren't perfect.
    The hinges are new and they needed to be pinched big time to get the doors close. The front of the doors are supposed to overlap the cowl as stated above. Then you have the fun part of shimming the cowl so the doors line up with the quarters. It took me a few hours each side, good luck and ask questions. We are here to help. . .

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  5. wheeldog57
    Joined: Dec 6, 2013
    Posts: 3,173

    wheeldog57
    Member

  6. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Thank you, getting everything sitting reasonably ok is a challenge. I tend to do everything by eye so good enough is good enough for me. I will definitely be pinching the lower hinges though.
    Thanks again


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  7. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius




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  8. Outback
    Joined: Mar 4, 2005
    Posts: 2,423

    Outback
    Member
    from NE Vic

    Have sub'd, it'll be nice seeing this come together.

    Ps coming down to the Boog next week?
     
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  9. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Thanks,
    Wishing I was!!


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  10. Outback
    Joined: Mar 4, 2005
    Posts: 2,423

    Outback
    Member
    from NE Vic

    Know anyone coming down from up there?
     
  11. 42˚18'N 83˚09'W
    Joined: Jul 29, 2008
    Posts: 168

    42˚18'N 83˚09'W
    Member

    When I hung my doors (all Brookville parts) I had to weld up the holes in the cowl post end of the hinge and relocate them closer to the hinge pin to pull the front of the doors in enough to close the gap between the cowl post and the door. The gap was probably 1/2 inch and I was worried birds might fly in. Lookin' good keep going you'll get there...
     
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  12. Flop
    Joined: Jun 8, 2006
    Posts: 3,886

    Flop
    Member

    Clamp the door to the a pillar with the hinges on :::tack the hinge on to the a pillar . Now you got it lapping I bet it will be low . Then shim your a pillar to line the door up to the quarter


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  13. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    I’m yet to tackle the doors, but thank you to everyone for the advise on how to do so.
    Can anyone tell me where these four pieces need to go?
    Bad photo.. IMG_7648.jpg


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  14. sloppy jalopies
    Joined: Jun 29, 2015
    Posts: 5,256

    sloppy jalopies
    Member

    triangle shaped on the left goes on the inside lower rear corner of the quarter...
    others will need a '28-'29 roadster guy to identify them...
     
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  15. 42˚18'N 83˚09'W
    Joined: Jul 29, 2008
    Posts: 168

    42˚18'N 83˚09'W
    Member

    Here you go Nick. I cannot make out the other part. Maybe if you take a different photo.
    29.png 0430181514.jpg 0430181515.jpg
     
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  16. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

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  17. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Been working on the floors lately, slowly getting there. Think I’m going to try tackle a flat floor rather than the kick up for the rumble. At this stage I won’t be putting anyone in the back anytime soon
    IMG_7690.jpg


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  18. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

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  19. 1-SHOT
    Joined: Sep 23, 2014
    Posts: 2,700

    1-SHOT
    Member
    from Denton

    Does it reinforce the curved panel behind the seat riser?
     
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  20. 42˚18'N 83˚09'W
    Joined: Jul 29, 2008
    Posts: 168

    42˚18'N 83˚09'W
    Member

    Boy??? You got me. I have no idea what you have there... I hope I don't need one.
     
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  21. kb cookout
    Joined: Dec 17, 2004
    Posts: 4,799

    kb cookout
    Member

    The part in the last picture, one goes on each side of the rumble seat platform, to clear the kick up hump of a 32 ford frame
     
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  22. Atwater Mike
    Joined: May 31, 2002
    Posts: 11,624

    Atwater Mike
    Member

    First Brookville body I saw all apart ('29-'29 A) looked like it would just 'fall together'. Then I helped a friend lay his out. "Easy as A.M.T.?" Not hardly.
    I liked the use of the pseudo-wood assembly table. We used a 4' X 8' sheet of 3/4" plywood.
    Cleco together, adjust, disassemble. Many times...The O.P. has an advantage with Flop and the notes and drawings... Still, no 'piece-o'-cake'! Kudos on work so far!
     
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  23. 1-SHOT
    Joined: Sep 23, 2014
    Posts: 2,700

    1-SHOT
    Member
    from Denton

    Here is where I was talking about. Frank IMG_1306.JPG
     
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  24. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    That actually makes sense. I’m guessing I’ve been sent the wrong bits then, my rumble seat platform has no sides, which I have always thought to be strange....


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  25. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

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  26. Manager
    Joined: Mar 22, 2014
    Posts: 239

    Manager
    Member

    They suit a 32 Brookville frame for a Model A, they don't suit a stock 32 frame.
     
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  27. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    I’m running A on an A frame so they don’t suit mine!


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  28. Nick Agius
    Joined: Jul 29, 2015
    Posts: 157

    Nick Agius

    Not much has been going on. I ended up working a deal with a panel beater friend to do the final alignment & paint for me to do some work on an old Harley of his.
    Here’s some photos of the day the roadster left. And the before/current on the old sportster. Looking forward to getting the roadster back and starting the assembly! IMG_4850.JPG IMG_5245.JPG IMG_6223.JPG IMG_5132.JPG


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  29. loudbang
    Joined: Jul 23, 2013
    Posts: 40,293

    loudbang
    Member

    Nice looks like a 69 or so the last with drum front brakes.
     
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  30. NielsK
    Joined: Jan 16, 2008
    Posts: 197

    NielsK
    Member
    from Denmark

    Źztzzvy55 r

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