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Technical Stewart Warner tach sending unit not working

Discussion in 'The Hokey Ass Message Board' started by tlowe, Dec 23, 2017.

  1. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Picked up a 6K tach and seperately picked up a red 6Cyl 4cycle 12 sender(nos). Trying to get it working on the bench. The tach does not have any reading.
    I think there is a battery in the sender and would like some help with pic's or instructions on how to fix it. I opened the sender the item that looks like a battery has NO numbers of any kind on it. No polarity marker either and it is soldered in.
    I am quite comfortable with installing a battery holder or devising a 12V powered power source for it. But need to know what voltage to aim for. Also willing to document and make a video for other to use in the future.
    Who can help me?
     
  2. Canuck
    Joined: Jan 4, 2002
    Posts: 1,104

    Canuck
    Member

    Might help if we knew the model of the tach and the model of the sender that you have. Might not even be compatible, seeing that they were picked up separately.
    .
    A 900 Series sender: SW 900 Series TAch Sender.jpg
    A 465 Series sender on top of fuse panel : IMG_0001.JPG
     
    Last edited: Dec 24, 2017
  3. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Pictures of the tach and sender. IMG_20171224_081925165.jpg IMG_20171224_081953903.jpg IMG_20171224_082038863.jpg
     
  4. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    More pics of the sender. I think the silver can is a battery. Tach # 429371 sender 429375. And the last one of a favorite tool in my shop Sun 504. Love using it. IMG_20171224_082141957.jpg IMG_20171224_082219165.jpg IMG_20171224_082231886.jpg IMG_20171224_082248678.jpg IMG_20171224_082304980.jpg
     

  5. BrandonB
    Joined: Feb 24, 2006
    Posts: 3,439

    BrandonB
    ALLIANCE MEMBER
    from nor cal

    Is it the right sender? I have a similar SW tach but totally different sender.

    BA1FECE9-7BCA-4025-8712-360027997386.jpeg F0C7E9FB-3698-4EF6-8C9C-FA930AEA07A3.jpeg
     
  6. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Had a chance to check the tach out better. It is quiet when shaken lightly ( no loose item inside).
    Ohmed the + and - terminals and got a OPEN reading. Not good. Stuck a 1.5V battery on the terminals and got no needle movement. Looks like it is dead. Will open the sealed unit. The bezel is crimped. Any ideas on a good way to do it?

    Also checked the sender out better, hooked to a tach output on a HEI spun by the 504 Sun. The +/- terminals showed some DC voltage changes but really did not correspond to the RPM and drifted in voltage a bunch, never getting above 250millivolts. I think the silver can is a battery and needs changed.

    Any tips?
     
  7. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Technical Bump.
     
  8. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Working on the tach decided you can't hurt a turd by shitting it. So I peeled the bezel off and found a desoldered wire. I resoldered it on and then measured the resistance of the meter and found 79 ohms. Which is correct.
    Then i took the bad battery out of the sending unit. It is soldered in. rigged up a 1.5V battery to test with and stuck the assy on my Sun 504 dist tester with a HEI in it to give tach signals. The tach now reads, but is way low. So then doubled the battery to 3V and it reads higher but still low. So went to 6V battery and now the tach reads almost perfect.
    Just putting this out there for anyone that maybe having troubles with a Stewart Warner tachometer. I basically got no help and figured it out.
     

    Attached Files:

    pat59 likes this.
  9. tlowe
    Joined: Oct 22, 2006
    Posts: 157

    tlowe
    Member

    Here is the final fix for the tach sending unit. After finding it needed 6V internally to operate properly. I ordered a DC voltage dropping power supply. It came from China for 1.83 delivered. Go figure. I bought 4 of them. It is small and installed inside the original can where the battery fit. I used RTV Ultra black to "glue" it down. The ground goes to the case and now 1 extra red +12VDC wire is used. When tested it works perfectly. IMG_20180304_165730056.jpg
     
    Rellim51 likes this.
  10. BJR
    Joined: Mar 11, 2005
    Posts: 9,913

    BJR
    Member

    Cool fix, good job!
     

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