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Projects 1950 Styleline coupe kustom build thread.

Discussion in 'Traditional Customs' started by Devin, Jan 14, 2015.

  1. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Started the other side. The rust was worse here. ImageUploadedByH.A.M.B.1425522587.412143.jpg ImageUploadedByH.A.M.B.1425522619.662521.jpg ImageUploadedByH.A.M.B.1425522633.711480.jpg
     
  2. What gauge are those sheets?
     
  3. dlandberg
    Joined: Mar 14, 2012
    Posts: 364

    dlandberg
    Member
    from Sweden

    Hell of a job you doing but you seem very talented so it gonna be really good im sure! God luck!
     
  4. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    18 gauge
     
  5. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Not sure about talented, just trying to learn! Thanks for the positivity
     
  6. blowby
    Joined: Dec 27, 2012
    Posts: 8,661

    blowby
    Member
    from Nicasio Ca

    Nice work Devin. And cool car. Cars that rusty are hard to come by out here. Drag it out of the bay or something?
     
  7. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Traded it for something against my better judgement. It's a Bay Area car built in Oakland. The guy I got it from said it languished in a field for 20 years. Gives a new definition to "California car" lol.
     
  8. [QUOTE="Gives a new definition to "California car" lol.[/QUOTE]
    Will be.
    Your job is lookin sweet.
    Keep us posted.
     
  9. Jersey Larry
    Joined: Jul 20, 2014
    Posts: 39

    Jersey Larry
    Member

  10. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    I cut away the rusted quarter window area only to find the window drip pan completely rotted away. ImageUploadedByH.A.M.B.1425956292.573839.jpg
     
  11. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Did some measuring and made a template ImageUploadedByH.A.M.B.1425956375.623779.jpg
     
  12. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Then transferred the template to some MDF to make a hammer form. ImageUploadedByH.A.M.B.1425956439.472841.jpg
     
  13. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Cut out the steel and sandwiched it in the form. A couple minutes of hammering and it looks pretty good! ImageUploadedByH.A.M.B.1425956526.022684.jpg ImageUploadedByH.A.M.B.1425956537.672929.jpg
     
  14. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Trimmed the corners to fit and had a little help from the ladies. ImageUploadedByH.A.M.B.1425956616.556450.jpg ImageUploadedByH.A.M.B.1425956648.507230.jpg
     
  15. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Next up is to put a swage in the side and do some trimming. Then to make the other side and put the drain tube in it. I still have to figure out how the damn thing is attached but I think it's pretty straight forward.
     
  16. Bruce A Lyke
    Joined: Jun 21, 2009
    Posts: 2,523

    Bruce A Lyke
    Member

    Way to go on the metal forming, the wooden "dies" you used were very resourceful. Subscribed.
     
  17. luckythirteenagogo
    Joined: Dec 28, 2012
    Posts: 1,269

    luckythirteenagogo
    Member
    from Selma, NC

    Nice work! Stay on it, the rust WILL end.
     
  18. 0NE BAD 51 MERC
    Joined: Nov 12, 2010
    Posts: 1,785

    0NE BAD 51 MERC
    Member

    Great job Devin . If you need some inspiration or some additional Ideas go to Hotrodders.com and under their forum on body and exterior and check out Johns 53 Bel Air convt rust repair thread He is building everything from scratch ! I think you will find this very inspirational and full of ideas for you! keep up the great work ! Now I need to get out the shop and get to work. later Larry
     
  19. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    I have read that thread start to finish. That guy John Long is the man!!! very inspiring. Reading that gave me the confidence to just go for it. That's a really inspirational and well documented project he has going there. thanks for the support!
     
  20. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    The hammerforms work far better than I could have ever imagined. With the simple shape of the drip rail i had the forms made up in about 15 minutes and maybe another 15-20 minutes of hammering to get the basic shape and trimming. Cheap too.
     
  21. Bruce A Lyke
    Joined: Jun 21, 2009
    Posts: 2,523

    Bruce A Lyke
    Member

    I have made a few basic ones that worked out well. Your work has given me some ideas on other ways of making them on complex parts, will have to look into this more down the road on a piece of SST trim i want to add ~3' to. it has ribs and i was wondering if it would work.
     
  22. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    I think the key is getting it secure to the form well. I've been attaching it with self tapping screws then wailing away with a rubber dead blow mallet which really helps getting the metal to confirm to the shape without leaving lumps.
     
  23. DrJ
    Joined: Mar 3, 2001
    Posts: 9,419

    DrJ
    Member

    They were so much easier to customize 50 years ago... :cool:
     
  24. 0NE BAD 51 MERC
    Joined: Nov 12, 2010
    Posts: 1,785

    0NE BAD 51 MERC
    Member

    That's because we where 50 years younger and full of piss and vinager!! Actualey I was nine and my parents would have sent me to my room for life if I would have went after the car with a hammer!!! lol Larry
     
  25. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Snuck into the garage to finish the drip pan. Started by making the other side ImageUploadedByH.A.M.B.1426126436.526113.jpg . And folded the flange to tack it to the inner brace.
     
    dlandberg likes this.
  26. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Then trimmed and welded the two halves together. I decided to practice using the tig welder after I tacked with the mig. The welds came out great until I hit wider gaps and had to finish up with the mig. The tig welds are so much nicer and easy to clean up with less distortion. I just need to get the fit up perfect. ImageUploadedByH.A.M.B.1426126654.609048.jpg ImageUploadedByH.A.M.B.1426126669.942011.jpg ImageUploadedByH.A.M.B.1426126689.458448.jpg
    All that's left is to drill the bottom and weld in a tube for the drain and to bead roll the swage in. I got a cheapo Woodward fab roller coming in the mail. Can't wait to bust it out.
     
    dlandberg likes this.
  27. dlandberg
    Joined: Mar 14, 2012
    Posts: 364

    dlandberg
    Member
    from Sweden

    Looks really good, hard places to fix rust i must say.
     
  28. frosty-49
    Joined: Oct 13, 2014
    Posts: 118

    frosty-49
    Member

    You give me inspiration to start a new project. Its a 40 chev 2 door sedan that is beyond anything I have seen before, but it runs like a charm and drives. Almost a shame not to buy it.
     
  29. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    I figure I have nothing to lose and a bunch to learn. I haven't put any money into it other than some sheet metal and a couple hand tools. I want to try to do all this and see how it turns out before putting real cash into it.
     
  30. Devin
    Joined: Dec 28, 2004
    Posts: 2,369

    Devin
    Member
    from Napa, CA

    Today I finished the drip pan and then made replacement pieces for the inner bracing where it was rotten away. They all attach via a pinch weld ImageUploadedByH.A.M.B.1426452533.134491.jpg ImageUploadedByH.A.M.B.1426452545.950764.jpg ImageUploadedByH.A.M.B.1426452569.267503.jpg ImageUploadedByH.A.M.B.1426452581.984082.jpg
     

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