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**Tech week** How to make a bumper

Discussion in 'The Hokey Ass Message Board' started by Mindover, Aug 29, 2012.

  1. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Most of the ones I have made have been for Aston Martin (this is for a DB6) or Ferrari's



    Hi divco - Its mild steel. 16g (1.6mm)

    David
     
    Last edited: Sep 4, 2012
  2. Lowrders
    Joined: Sep 10, 2009
    Posts: 303

    Lowrders
    Member
    from DUBUQUE IA

    I also noticed you call them rail road "Sleepers". The reason it caught my eye is because I was reading a "Thomas and Friends" book to my kid last night and they called them rail road "sleepers" also. Here in the states we call them Rail Road TIES. funny.
    Impressive work. Be my friend so I can follow your posts. this was a very good read. Thanks!
     
  3. ChefMike
    Joined: Dec 16, 2011
    Posts: 647

    ChefMike
    Member

    Very cool ! just proves you don't need alot of fancy tools to do the work
     
  4. Finnrodder
    Joined: Oct 18, 2009
    Posts: 2,970

    Finnrodder
    Member
    from Finland

    Thats really cool,thanks for posting this!
     
  5. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Thanks for your comments guys.
     
  6. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Cheers Mike that's pretty much what I am trying to show. Nothing wrong with using machines but you don't have to have them. Even with machines there is a need to hand finish things like these bumpers to get a good surface finish.

    David
     
    Last edited: Sep 5, 2012
  7. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Here are the photos of another bumper that I mentioned at the beginning of the thread, this bumper is made in 14g (2mm) thick steel. It is for a Ferrari. I also made the center section of the bumper in these photos.

    [​IMG]

    [​IMG]

    [​IMG]

    David
     
  8. NTAPHSE
    Joined: Feb 5, 2006
    Posts: 1,028

    NTAPHSE
    Member

    Beautiful work! Can you explain how you made the center section of the Ferrari bumper? Was it a different process than the ends?
     
  9. johnny bondo
    Joined: Aug 20, 2005
    Posts: 1,547

    johnny bondo
    Member
    from illinois

    wow! thats cool i never really thought to do that before.
     
  10. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Hi, pretty much the same process. Less hollowing because the shape is less compound.

    David
     
  11. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Thanks, hope the thread gives you ideas, the same process can be used for most parts. It works well for these because there is quite a small area that actually needs to be shaped. Much of it is untouched. I show a shot of another bumper I made on my YouTube video.

    David
     
  12. brandonwillis
    Joined: Aug 28, 2008
    Posts: 291

    brandonwillis
    Member
    from Tucson AZ

    fantastic work man. looks great
     
  13. s55mercury66
    Joined: Jul 6, 2009
    Posts: 4,344

    s55mercury66
    Member
    from SW Wyoming

    I can't wait to get home and start making some more tools and sheet metal parts.
     
  14. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Cheers guys, good of you to comment.

    David
     
  15. Woob
    Joined: May 11, 2004
    Posts: 353

    Woob
    Member
    from Falcon, CO

    In a word, "Inspirational!"
     
  16. sr808
    Joined: Aug 4, 2007
    Posts: 129

    sr808
    Member

    This is a great post, David. I already have your video. Everyone here should buy it.
     
  17. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Thanks Woop! glad you like it.

    sr808 Thank you, I am glad you like the DVD so much. It was a lot of work to make but comments like yours make it all worth while.

    David
     
  18. s55mercury66
    Joined: Jul 6, 2009
    Posts: 4,344

    s55mercury66
    Member
    from SW Wyoming

    I got home and got my hands on the video. Just watched it for the second time, some really good stuff in there. I have 2 weeks off, might even get something done in that time.
     
    Last edited: Sep 15, 2012
  19. mink
    Joined: Oct 4, 2007
    Posts: 1,331

    mink
    Member
    from CT

    I do not see any pictures. Any one else have this problem
     
  20. bonez
    Joined: Jul 16, 2007
    Posts: 3,487

    bonez
    Member
    from Slow lane

    In a strong south London accent: Thats the dogs bollocks mate!
    Ace work, i dont think i could ever make it. Too much patience needed.
     
  21. linkstar69
    Joined: Jul 24, 2008
    Posts: 88

    linkstar69
    Member

    Great tech, thanks for posting.
     
  22. Mindover
    Joined: Jan 18, 2009
    Posts: 1,645

    Mindover
    Member
    from England

    Now it's all over I can say thanks for your interest and thanks to everyone who voted for my tech.

    Cheers!

    David
     

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