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Stripped my Flexplate!

Discussion in 'The Hokey Ass Message Board' started by Mr. Cool, Dec 30, 2009.

  1. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    So...this evening..it was time to fire up the ol' hotrod for the first time. Before turning the ignition on..I cranked the engine over a few times to confirm oil pressure was building--it was and cranked over nicely and quietly.

    Flip the ignition on...give her a few cranks sputtered and the engine kicked back while cranking ripping a 1" long section of teeth right off the flexplate!!! Talking about being ticked off!!!

    Engine is a BBC 454 w/th350 tranny.

    Initial timing set to 10*BTDC


    The flexplate was brand new (Summit racing SFI approved). It was installed properly

    The starter was brand new (3HP Chinese Mini starter). It was shimmed/clearanced poperly

    I can't even explain the pain in the ass it is to yank the tranny to replace the flexplate!!

    Did I just have a crappy Flexplate?? The starters teeth are just fine..just ripped off the flexplates ones!!!

    Had a good mesh with just cranking prior to trying to fire it.

    Any help/suggestions appreciated! I don't want to go thru this again!!

    Thanks!
     
  2. hotrod-Linkin
    Joined: Feb 7, 2007
    Posts: 3,382

    hotrod-Linkin
    Member

    what starter and was it shimmed?
     
  3. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    Starter is one of those PROCOMP ELECTRONICS 3HP mini starters. With the starter bolted to the block w/o any shims, I had 75% of the bendix gear meshed into the flywheel teeth.
     
  4. hotrod-Linkin
    Joined: Feb 7, 2007
    Posts: 3,382

    hotrod-Linkin
    Member

    i've got the same setup on my 468 bbc and no shims. i thought maybe it was binding on release . it's got me thinking warped flexplate maybe.
     

  5. hotrod-Linkin
    Joined: Feb 7, 2007
    Posts: 3,382

    hotrod-Linkin
    Member

    what starter bolts did you use with that starter? stock bolts or the ones for the mini?
     
  6. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    The mini came with bolts...looks just like stock ones with the knurled section up near the threads.
     
  7. hotrod-Linkin
    Joined: Feb 7, 2007
    Posts: 3,382

    hotrod-Linkin
    Member

    well,that eliminates that. where was the flexplate from..what did the box say?
     
  8. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    Flexplate was a "SUMMIT RACING" brand...nothing on the box at all other than Summits part number...my guess..CHINA!
     
  9. hotrod-Linkin
    Joined: Feb 7, 2007
    Posts: 3,382

    hotrod-Linkin
    Member

    probably not drilled center...made it rotate and grab...
    it's a crap shoot.
     
  10. 71buickfreak
    Joined: Sep 26, 2006
    Posts: 609

    71buickfreak
    Member
    from Oklahoma

    Those kickbacks will get you. I had a started shatter the nose cone on the first crank once. Probably a bum flexplate. Call summit and get it replaced. Hey, look at this way- you know your chinese starter is good!
     
  11. adamabomb76
    Joined: Aug 5, 2007
    Posts: 280

    adamabomb76
    Member
    from York, Pa

    This starter issue reminds me of the stories of kicking over old Harleys, or the dangers of the old crank start cars. My guess is something in the starter motor wasn't releasing. I know this may not help, but just a random thought.
     
  12. brokenspoke
    Joined: Jul 26, 2005
    Posts: 2,968

    brokenspoke
    Member

    Sounds like a timing issue.....
     
  13. Agreed, or a wire is wrong.

    And how can you know it was 10 degees advanced if you have'nt had it running and actually put a light on it? I usually try to point the rotor right at the plug wire at TDC and then turn it just a bit in the advanced direction. Never had a backfire.
     
  14. chevyshack
    Joined: Dec 28, 2008
    Posts: 950

    chevyshack
    Member

    Id call summit. If its not been longer then 3 months they should exchange it. Since it practically grenaded they might exchange it anyways.
     
  15. onlychevrolets
    Joined: Jan 23, 2006
    Posts: 2,307

    onlychevrolets
    Member

    this might sound crazy but, if you shim under just the OUTSIDE bolt this will kick the starter drive closer to the flexplate and help save the teeth.
     
  16. stealthcruiser
    Joined: Dec 24, 2002
    Posts: 3,748

    stealthcruiser
    Member


    Say, Brother..........doesn't it do the same, if you shim them both????

    Drops the starter, towards a larger diameter section of the flexplate????

    Just askin', 'cause I don't own some Chevy action.....................
     
  17. Von Rigg Fink
    Joined: Jun 11, 2007
    Posts: 13,404

    Von Rigg Fink
    Member
    from Garage

    after you take it off see if it was out of spec. if you can.
    it might have been slightly out of round in one area..or the center hole was not dead center.
    causing your starter to bind in one area of the ring gear.

    without saying anything..call summit and ask them the origin of that part first..
    and do your own investigative work.
    if you find it to be sub standard..i wouldnt back down
     
  18. Shimming both moves it away from the flywheel. Shimming just the outside bolt tilts it towards the flywheel. That said, I don't think that's the problem here. With Chevys when the engines kicks back it's very common to break a starter nose off. In this case it got the flywheel instead. s that Chinese starter the type that has no nose ?
     
  19. onlychevrolets
    Joined: Jan 23, 2006
    Posts: 2,307

    onlychevrolets
    Member


    nope.....
     
  20. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    In the past whenever I needed to fire up an engine..I've removed the plugs..rotated the engine clockwise with a ratchet on the balancer bolt, kept my finger on the #1 cylinders plug hole...when I felt air pressure on my finger..watched the balancer and placed the timing marks 8-10* BTDC...see where the rotor is pointing and that become the #1 plug wire location and put on the rest of the wires on from there...Never had a problem before!

    I'm about ready to go to NAPA get a new flywheel and a New starter and try this again!! The engine is stock except for intake, headers, carb....no internal mods done..it was a great running 454 when pulled to be used in the hotrod. :(
     
  21. onedge
    Joined: May 25, 2006
    Posts: 999

    onedge
    Member

    you said "It was shimmed/clearanced poperly" on the starter install...

    hot rod linkin asks "was it shimmed?" you said "With the starter bolted to the block w/o any shims, I had 75% of the bendix gear meshed into the flywheel teeth."

    so I still assume you do have it shimmed. a little fuzzy to figure out by what's been said so far.

    at least double check the gear mesh before you pull the flexplate, look the starter gear over too. FWIT.

    w/o going into your motor specs...your initial timing sounds right for about anything, but it sounds like timing to me. said you cranked over before start up that tells you something about starter on right. Right? with the kick back sounds like your plate was crap. so perhaps to things timing off, crappy plate.
    good luck.
     
  22. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    No nose....looks like a TILTON mini starter wanna-be
     
  23. stealthcruiser
    Joined: Dec 24, 2002
    Posts: 3,748

    stealthcruiser
    Member











    10-4.
     
  24. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    ARRRRGH!!! such a simple task and now soo much additional work!!!
     
  25. carcrazyjohn
    Joined: Apr 16, 2008
    Posts: 4,842

    carcrazyjohn
    Member
    from trevose pa

    How many teeth were on the flywheel .Stick or automatic .
     
    Last edited: Dec 31, 2009
  26. sawzall
    Joined: Jul 15, 2002
    Posts: 4,724

    sawzall
    Member

    since this was initial start up I doubt my thoughts will apply.. but check first..

    I have had the bolts on these high torque mini starters loosen (over the course of years) every year when I "nut and bolt" the car I check them and have found them loose from time to time..

    perhaps your bolts weren't torqued correctly???
     
  27. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast


    168 automatic....Starter works with either 153 or 168 flywheels (dual pattern mounts on starter)
     
  28. hot rod pro
    Joined: Jun 1, 2005
    Posts: 2,709

    hot rod pro
    Member
    from spring tx.

    it is good to see that i'm not the only one that gets ticked off WHEN PEOPLE DON'T READ THE THREAD BEFORE POSTING!

    have you checked to see if the starter is sitting flat on the block? i have had some starters that have needed some grinding so they clear the block.if all that is good my next thing would be to check the firing order. i have been excited about getting a motor started and mix up some wires before. if that checks out correct, drive to summit and sling that junk flex plate through their window.:D

    -danny
     
  29. So there are a lot of good ideas here. But I'm going to suggest something that you will not appreciate and is probably closer to the truth than anything else mentioned. Stuff happens man.

    Once in a blue moon something just doesn't work right. This was your time. Pull the tranny and ship the flexplate back to Summit. Replace it and your good.

    Well you might make sure that you don't have a tunning issue. But that is a given if it coughed and kicked back.
     
  30. Mr. Cool
    Joined: Sep 12, 2008
    Posts: 170

    Mr. Cool
    Member
    from Northeast

    Never checked to see if it was flat...It bolted right up, great mesh...thought I was done!

    looking at the stripped teeth this morning.... the teeth that broke off the flexplate "broke" off! Ring gear seems to be some "cast" type material...the broken section of the flexplate looks pourus!!!
     

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