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Projects the chocolate & cheese roadster

Discussion in 'The Hokey Ass Message Board' started by zibo, Feb 20, 2012.

  1. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    A couple weeks ago I realized the Big 3 swap is coming up,
    so decided to throw something together.
    This would help sort through my junk,
    and maybe generate a little mulah.
    The worst would be having a roller to continue to build.
    [​IMG]

    It looks like a mess,
    and it is.
    Somehow I've got a mental inventory of almost everything.
    One of the reasons cleaning may also help clear my head.
    [​IMG]
    So this was about 2 weeks ago,
    the kids and I dug out the base of the project.

    Here's part of the chocolate,
    one of the longest and heaviest things I own.
    [​IMG]
    An early ford AA truck frame.
    I gave the kids some eye protection and a water hose,
    and they were amazed at the power of the gas torch.
    [​IMG]
    I've been lugging this frame around for about 6-7 years now,
    and not sure why I hadn't cut this years ago.
    [​IMG]
    Later on I cut all the unnecessary brackets,
    and pieced it back together.
    [​IMG]
    A quick mock-up to see if I was on the right track.
    Yeah, that will work.

    Here's the cheese.
    [​IMG]
    I took this in as a trade from my brother some time ago.
    Doesn't everyone have one of these lying around?
    Unfortunately it's a luxury I really shouldn't have,
    so it's a perfect capper for this project.
    [​IMG]
    Of course it's up in the loft.
    I had built that with the intent to build a car up there!
    [​IMG]
    A couple of my strongest friends came by,
    so I wouldn't destroy Ken's Hurtlocker truck.
    [​IMG]
    Much easier to visualize a car using the body,
    versus a cardboard template.
    [​IMG]
    The height of the frame is 6",
    the same as a 32 frame,
    but with straight rails.
    I like the look of a '27 on A rails so this was a gamble.
    I had to continue on.

    TP
     
  2. captainjunk#2
    Joined: Mar 13, 2008
    Posts: 4,420

    captainjunk#2
    Member

    cool build , keep after it , and keep those updates coming
     
  3. AJofHollywood
    Joined: Oct 3, 2008
    Posts: 641

    AJofHollywood
    Member

    Travis, I like where this is going...

    If I get to this year's Big 3, I'd like to catch up.
     
  4. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Figured you'd like this one AJ!
    It's gonna be down there,
    at least as a roller.

    *****

    The idea of this roadster,
    is to build a prewar style car that a guy could have built,
    with limited tools, junkyard parts, and unlimited time,
    even though I only have a couple weeks.
    [​IMG]
    I had a '37 frontend lying around,
    and figured this would be a huge timesaver,
    as it was already together.
    I love the rolling bones look with the spring behind,
    but I also like frame horns,
    and you don't see many of that style in the Don Montgomery books.
    There is an issue with the spring in front,
    so the crossmember would need to be bumped forward a bit.
    [​IMG]
    Did a quick spring removal to compensate for the lighter car.
    [​IMG]
    The rearend came out of the same car.
    Again the rear crossmember would need to be pushed back a bit.
    [​IMG]
    Now the spring location could be figured out.
    [​IMG]

    This is going to be a tall one!
    [​IMG]

    TP
     

  5. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    The first plan of attack was the front crossmember.
    [​IMG]
    I dug out this old heavily repaired A.

    [​IMG]

    The later spring was 1/4" wider so it had to be widened a bit.
    [​IMG]

    Than it was easy to raise the spring up an inch or so,
    a quick way to lower the suspension.
    [​IMG]

    Yeah it's ugly and crude but it'll work.
    [​IMG]

    Now time for the rear.
    [​IMG]
    I had the perfect scrap piece of rectangular tubing.
    [​IMG]
    after some cut and paste it would fit the spring,
    but not the frame.
    [​IMG]
    Part of the AA crossmember donated itself to that,
    helping out on the drop as well.
    [​IMG]
    It was going to work.
    [​IMG]
    There will be a ton of gusseting going on with that rear crossmember,
    but it was stiff enough to square up the frame.
    [​IMG]
    A frame jig would be nice,
    however some jackstands, a measuring tape and a degree wheel,
    should get this frame pretty damn square.

    TP
     
  6. Tank
    Joined: Nov 8, 2002
    Posts: 749

    Tank
    Member

    ok. I'll subscribe.
     
  7. Cool project, nice to see a front end with spring in front for a change.
     
  8. 1951Streamliner
    Joined: May 15, 2011
    Posts: 1,875

    1951Streamliner
    Member
    from Reno, NV

    Subscribed. i love these pre-war roadsters
     
  9. TexasSpeed
    Joined: Nov 2, 2009
    Posts: 4,631

    TexasSpeed
    ALLIANCE MEMBER
    from Texas

    Going to keep an eye on this one for sure. I love your work.
     
  10. koolkemp
    Joined: May 7, 2004
    Posts: 6,005

    koolkemp
    Member

    Very interesting ! I gotta see this come together!
     
  11. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Thanks guys for all the comments!
    Here's a quick dinner update...

    [​IMG]

    With the flathead mated to a 39 truck box,
    I could figure out the center crossmember.
    The old AA crossmember was too bitchin to not use.

    [​IMG]

    If you look at the pic of the rearend,
    you may recognize that piece of pipe.

    [​IMG]

    This was all simple grinder, torch and stick welder type work.

    [​IMG]

    Since there is a huge possibility the tranny could be swapped out
    for a later model unit,
    there was enough "just in case" clearance.

    [​IMG]

    After finding a conveniently orange '32 truck shell,
    I did a quick mock-up.

    [​IMG]

    Channel?
    Z?
    It needed something.

    [​IMG]

    TP
     
  12. you are crazy man
     
  13. chaddilac
    Joined: Mar 21, 2006
    Posts: 14,021

    chaddilac
    Member

    Zibo... you always keep us checking your threads!!!! Nice job!!!
     
  14. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Travis, The roadster is coming along great. Does need to come down in the front and rear. Seems to be a great use of a collection of some old parts. Wishing you all the best in making it a roller for Big 3 !

    Dave
     
    Last edited: Feb 21, 2012
  15. GaryB
    Joined: Dec 19, 2008
    Posts: 3,529

    GaryB
    Member
    from Reno,nv

    just love it when a plan comes together,way cool!
     
  16. general gow
    Joined: Feb 5, 2003
    Posts: 6,410

    general gow
    MODERATOR
    Staff Member

    what will he do next? tune in next time for the next installment of chocolate and cheese...
     
  17. It's gonna bite you in the ass.
    You won't want to sell it when it is all together.
    Just as well, I'd watch you finish it up !
     
  18. DYNODANNY
    Joined: Aug 9, 2006
    Posts: 1,411

    DYNODANNY
    Member

    Always up to something! keep up the good work.
     
  19. CarolynNaborsc
    Joined: Feb 20, 2012
    Posts: 4

    CarolynNaborsc
    Member
    from new york

    nice to see a front end with spring in front for a change
    [​IMG][​IMG]
    [​IMG]
     
  20. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Thanks for all the positive comments guys!

    Okay,
    the crossmember was done on friday.

    This was Saturday,
    and this is where it gets a little cheesy.

    [​IMG]

    I really needed to lower it.

    Also the frame was mocked up with a 108-9" wheelbase,
    which is about 4-5" longer than a stock model A.
    It just didn't look right.
    Than I found out a stock model T is 99".
    [​IMG]

    So I beat my brain how to do this,
    and ended up kicking up the front end,
    while sectioning out 3" out of the length.

    I figured the doane spencer roadster had it!
    Obviously this isn't the doane spencer roadster...

    [​IMG]

    Most importantly it dropped it 4".
    So time to do the back.

    [​IMG]

    I used the same angles and measurements.
    [​IMG]

    Than cut the rear floor out...
    [​IMG]

    The rear of the frame is alot thinner,
    so the kickup has a better flow.
    of course it's hidden!
    [​IMG]

    I could handle this stance.

    So this took the majority of Saturday,
    but I had to finish up with some front motormounts,
    cut out one of the original AA crossmembers.

    [​IMG]

    At least the front engine was set.

    [​IMG]

    Should I have done the broke frame look and kicked it up farther back?
    Maybe,
    but I'm stuck with it now and I like the ride height.

    TP
     
  21. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Travis, Way to go ! Now it sits right. Not too bad a look. Wonder how it will ride ? Good to see the flattie powerplant in the mock-up. Still kicking myselffor getting rid of all my flathead stuff. Just because I felt I didn't have the coin to do a flattie correctly . . . . .

    Dave
     
  22. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Travis, Just went over this post again. No, I was not looking forward to another update (I'll get it when you have time to post). I think the sweep you used on the frame is perfect. It put the rear tire in a perfect location. Side profile should be about perfect when you get all the pieces in place. In this case the "Zibo Sweep" is right on ! May have to try this on my "Heinz Special". It is simple and a great way to lower a Hot Rod.

    Dave :)
     
  23. koolkemp
    Joined: May 7, 2004
    Posts: 6,005

    koolkemp
    Member

    I really like the frame sweep, its gonna look factory when its done !
     
  24. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Hey Koolkemp,
    It still needs a little flow work,
    but it does look a bit like an early chevy frame with the sweep.

    Hey Dave,
    measuring about 12-14 degrees over one foot drops about 4" or so.
    ______________________________________________________

    So sunday I was a little tired,
    and got a late start.
    [​IMG]
    What better way to get motivated,
    than to start whittling big chunks of rusty ford steel.
    [​IMG]
    This took about as long as it looks like it did.
    Longer than I thought it was going too.
    [​IMG]
    A couple ledges welded on and the engine and tranny were fully supported.
    [​IMG]
    To wrap the night up,
    I fixed the firewall/body corner,
    which had been smacked in.
    (obvious in earlier photos)
    [​IMG]
    You can still see it not symmetrical,
    I had to do this twice.
    Lotsa hammering.
    [​IMG]
    Than the nightly mock-up
    TP
     
  25. I got to say travis you build the coolest chit. That being said im glad/releived im to far away to make tjat swap or id try to come home with this lil beast.
     
  26. Squablow
    Joined: Apr 26, 2005
    Posts: 17,438

    Squablow
    Member

    I'm getting "bandwidth exceeded" messages on all the pics. Was looking good though.
     
  27. koolkemp
    Joined: May 7, 2004
    Posts: 6,005

    koolkemp
    Member

    Time to update the ol photobucket account Travis !!!
     
  28. 41 Dave
    Joined: May 23, 2005
    Posts: 2,594

    41 Dave
    Member

    Travis, Sounds like you are making some great progress. To bad that I can't check out the latest pictures. What's this badwidth you exceeded ? Is it like the speed limit you will be breaking in the "Chocolate and Chesse Special" ?


    Dave
     
  29. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    Yeah I'm on the basic plan Dave.
    Okay so now that photobucket has my $3!!

    Here's the monday update...
    [​IMG]

    I've split these 37 wishbones before by heating the spring perch part,
    and angling the arm by cutting the tubing part.
    Didn't like it.

    [​IMG]
    This time I cut the actual forged piece that holds the axle,
    and pied it there.
    [​IMG]
    I feel much more comfortable with the strength of the welded thick steel,
    than a butt welded tubing section with a fish plate.
    Don't worry, it's strong.

    Looking at this picture,
    it was obvious that kicked up part of the frame was too sharp.
    [​IMG]
    So did a quick cut and bang to soften it up.
    Looks alot better in person.

    [​IMG]

    For the first time the front suspension held the weight of the car.

    A friend SPinner had came by and we got the mechanical brakes
    and wide 5 lug hubs off,
    and put some hydraulic backing plates on and hubs to fit some 40 rollers.

    [​IMG]

    Now it was on wheels at a true ride height.
    [​IMG]

    This was all a mock up,
    but it made it more of a reality to see it like this.
    [​IMG]
    So the next day it was a great motivator to see it like this.

    TP
     
  30. zibo
    Joined: Mar 17, 2002
    Posts: 2,361

    zibo
    Member
    from dago ca

    So yesterday (tuesday) the metal supply store was open,
    although I didn't want to put any new steel on this thing!
    [​IMG]

    I really wanted to finish the frame,
    and the gussets were missing on the rear crossmember.
    [​IMG]
    Fortunately Spinner had the day off,
    so he came by and welded everything up.
    [​IMG]

    Meanwhile I made some temporary spacers...
    [​IMG]
    and swapped to a closed shaft 40 transmission.
    [​IMG]

    Than dug out some bungs to put on the front radius rods.

    [​IMG]

    With the bungs and tie rods welded up,
    the locater hole could be measured properly.
    [​IMG]

    With the Big 3 swap on friday,
    time was getting tight.
    TP
     

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