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home made mechanical emergency brake calipers

Discussion in 'The Hokey Ass Message Board' started by Slag Kustom, Apr 22, 2011.

  1. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    as i work on finishing all the last details before i blow the car apart for paint. My original plan was to run a line lock for a parking brake. As i thought more about it that was not going to work for me.

    Truck has jaguar rear with wilwood calipers. going for the easy way out i order wilwood spot mechanical calipers. When i got them they looked like they would work. put them up to the rear and first thing i see is there is no way to get the cable to them since the gas tank is right in front of the rear.

    Look under the bench and see a nice chunk of 6061 aluminum. figured i could make new ones but have the lever come out 90 degrees from where it was and the cables will have a clear shot.
     

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    Last edited: Apr 22, 2011
  2. 1Bad67
    Joined: Mar 22, 2006
    Posts: 223

    1Bad67
    Member

    I'd like to do the same thing... I think I can find the aluminum, just gotta find the talent. :)

    Nice job
     
  3. 00 MACK
    Joined: May 10, 2004
    Posts: 3,680

    00 MACK
    Member

    Fuckin wacked. You should change thread title so people see this shit. "Homemade Mechanical E-Brake Calipers"
     
  4. CutawayAl
    Joined: Aug 3, 2009
    Posts: 2,144

    CutawayAl
    Member
    from MI

    Were you aware that the Jag rear originally had a pair mechanical parking calipers.
     

  5. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    yes they did and along with the calipers they weigh a lot
     
  6. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    more parts for e-brake set up. every pivot is on hardened shoulder bolts and bronze bushings. the pivot links are stainless heim joints welded together drilled and polished.
    cut up a motorcycle clutch cable and made new stainless ends.
     

    Attached Files:

  7. Flat Power
    Joined: Nov 18, 2008
    Posts: 1,723

    Flat Power
    Member
    from New Jersey

    slag for president.
     
  8. Damn it man, that is some awesome work!
     
  9. Mr48chev
    Joined: Dec 28, 2007
    Posts: 33,980

    Mr48chev
    ALLIANCE MEMBER

    If the rest of the truck turns out as nice as the park brake system it is going to be something else indeed.
     
  10. 40FordGuy
    Joined: Mar 24, 2008
    Posts: 2,907

    40FordGuy
    Member

    Awesome work for sure !! And in the true spirit of roddin' !!!

    4TTRUK
     
  11. Old Guy
    Joined: Mar 1, 2009
    Posts: 136

    Old Guy
    Member

    Attached Files:

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  12. brigrat
    Joined: Nov 9, 2007
    Posts: 5,620

    brigrat
    Member
    from Wa.St.

    Not to rain on your thread but I have never seen those type E-Brake calipers work very well if at all. In Washington the staters will ask you to put it in gear and put on the E-Barke, if it does not hold back to the drawing board. The longer your levers, the bigger dia. the rotor the better the hold will be.
    Nice work by the way!
     
  13. Scarebird
    Joined: Sep 26, 2006
    Posts: 960

    Scarebird
    Alliance Vendor
    from ABQ, USA

    We do something like that for our MGB rear stuff - not as pretty but it works. MGB's have this goofy center pull setup that does not allow much else...
     

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  14. Old Guy
    Joined: Mar 1, 2009
    Posts: 136

    Old Guy
    Member

    The one I have on the driveshaft works pretty well.
    A couple of times I have not released it and stalled the motor when I let out the clutch. I think they work better on the drive shaft because you don't have the reduction of the rear end.
     
  15. Bobbyhotrods
    Joined: Nov 13, 2004
    Posts: 20

    Bobbyhotrods

    I bought a V8 Corvair with front discs on the rear. No driveshaft, no room at the rears, so I put a drifting brake in the line to the rear. Because it's not legal in this state I enclosed the brake except for the handle. I was surprised how well the thing works to be honest. There's a cheesy ratchet on the thing to hold it in place, and it does hold pressure for a long while.
    Yeah it's illegal but it's a hell of a lot better than what comes on new cars.
     
  16. Scarebird
    Joined: Sep 26, 2006
    Posts: 960

    Scarebird
    Alliance Vendor
    from ABQ, USA

    I am not so sure about that. Light aircraft have those hydraulic lock style holding brakes, but few of the ones in our flying club work.

    But you certainly will not convince me they work better than a properly functioning drum-in-hat parking setup found in most new cars.
     
  17. striper
    Joined: Mar 22, 2005
    Posts: 4,498

    striper
    Member

    Thanks for that. Exactly what I need for my son's go kart project.

    Pete
     
  18. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    i copied the wilwood set up that is the same as that but i moved the arm 90 degrees for make it all fit where i needed it to be.
     
  19. Gomojo55
    Joined: May 18, 2011
    Posts: 97

    Gomojo55
    Member

    Very cool Slag! How do you fillet the edges? Esspecially where it meets the face of the cylindrical extrusion?
     
  20. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    that part was spun on the lathe and cut it with a radius tool
     
  21. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

    next battle was to make a nice handle. picked up the catalog and ordered one. 3/4 .080 wall 316 stainless tube 3/4 316 round bar .070 sheet 3/16 x 1 bar stock.

    got the handle ends welded on and blended in. had to go back and weld them a few times to get the nice radius.

    turned the button on the lathe and realized i did not order a spring for the button.
     

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  22. henry's57bbwagon
    Joined: Sep 12, 2008
    Posts: 680

    henry's57bbwagon
    Member

    Very good work there Slag.
     
  23. Slag Kustom
    Joined: May 10, 2004
    Posts: 4,312

    Slag Kustom
    Member

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