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Projects ~~My 1936 Ford Coupe Project from Start to "Almost" Finished~~

Discussion in 'The Hokey Ass Message Board' started by DirtyDan, Mar 28, 2011.

  1. DirtyDan
    Joined: Aug 23, 2005
    Posts: 883

    DirtyDan
    Member

    **UPDATED PICS W/ NEW INTERIOR ON PAGE #5 & 6**

    It seems like this is the year for 36 Ford coupe builds… there must be 4 or 5 of them currently on here.

    Well, here’s another one...


    Since I’m wrapping up the final details on my project I figured I would do a build thread on my 36 5 window. My goal was to have it done enough to drive the Lonestar Round Up this year, which I probably could have made, but between being shorthanded at work and not having the confidence in the car to make an 850+ mile one-way shakedown run on a fresh car; it’s just not in the cards for me. Since I can’t show it off at the LSR, I’ll just have to settle for the HAMB. :)

    A little back ground story:

    I had searched for months to find a 36 coupe, and finally settled on a nice 35, 5w that I found locally stashed in a garage for the last 20 years. I bought the 35, and got it running only to find a beautiful 36 coupe in CA a week later. The car was absolutely rust free and had an older restoration. The 36 was more what I was after and quickly purchased the car from a HAMB member site un-seen. I had it shipped all the way from Sacramento CA, to St. Louis, MO. I was extremely happy with the 36, but now I had two 5w coupes.

    Loading up in CA
    [​IMG]

    [​IMG]

    [​IMG]


    I decided to sell the 35 and use the money to focus on the 36. I posted it on the HAMB and a gentleman in Finland snapped it up.

    After driving the 36 for the summer in original condition, I decided I had to make it more of a hot rod. I planned on a simple drop axle, juice brakes, and big and little Firestones, and maybe a few flathead speed parts and call it done. It seemed like a good plan until over the winter I noticed a small oily puddle of water under the car. The car had a very good running 40 flathead motor, but apparently it did not like the cold St. Louis winter, and it developed a crack on the skirt.

    So out came the ol’ 40 motor

    [​IMG]

    [​IMG]


    While I was at it, I might as well pull the original front and rear suspension and prep it for a rebuild.

    4" Superbell drop axle with 40 ford split wishbones and Posies spring in the foreground.
    [​IMG]

    So I managed to tear the car all apart, just in time to take on another project:
    http://www.jalopyjournal.com/forum/showthread.php?t=293538

    So the 36 sits for a year or so while I finish up the Rivi… During this time I discover the “Ultimate T-5” article and decide that’s the way to go with the 36. So I start collecting parts again.

    I found a great deal on a very ugly, but freshly rebuilt 8BA to replace the cracked 40 motor, and have it shipped in from Colorado.

    [​IMG]

    I also ran into a great deal on some crusty old flathead speed parts

    [​IMG]

    After a round in the blast cabinet. I probably should have left it alone here, but decided to do a full polish on the intake later.
    [​IMG]
     
    Last edited: Aug 14, 2011
  2. Stevie Nash
    Joined: Oct 24, 2007
    Posts: 2,999

    Stevie Nash
    Member

    Looks like your thread isn't formatted correctly....
     
  3. DirtyDan
    Joined: Aug 23, 2005
    Posts: 883

    DirtyDan
    Member

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mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} </style> <![endif]--> And since the motor is out, I might as well paint the beat up multi colored firewall

    [​IMG]


    [​IMG]

    [​IMG]

    [​IMG]

    The firewall was my first attempt at painting, and it turned out well, so I turned my attention to that ugly (but patriotic) motor. I also found some pretty decent 16&#8221; steel wheels. I debated for weeks on what color to paint the motor and wheels and finally settled on gold.

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    In this mock up you may notice I swapped out the 8BA Offy heads for some early style Edlebrock Block letter heads. I also picked up a couple of 97s.
    [​IMG]

    With the motor painted up, I moved on to fitting the junkyard S-10 transmission to the flathead. I decided to use the adapter plate made by Dwight Bond, because it seemed to use the most amount of factory ford parts, and would allow me to use 39 pedals for the clutch and brakes. I had a few problems figuring out the clutch and pressure plate, but in the end it all seemed to work out pretty good.

    [​IMG]

    [​IMG]

    I decided on a Superbell 4" drop axle and had to split the wishbones to make room for the new T-5. I used a modified Pete & Jakes split kit once I removed the stock frame crossmember.
    [​IMG]
     
    Last edited: Mar 29, 2011
  4. DirtyDan
    Joined: Aug 23, 2005
    Posts: 883

    DirtyDan
    Member

    Since I now needed an open drive, I decided to ditch the stock low geared and mechanical brake banjo and go with a ford 9&#8221; out of an early Ford Bronco. It has nearly the same width, self-actuating hydraulic brakes, most have a 3:55 gear ratio and an they have an early Ford 5 on 5.5&#8221; bolt pattern. I used a Chassis Engineering parallel kit, that I now regret using. If I could do it over, I would have used my stock 36 radius rods with a transverse spring. I just can&#8217;t get the rear of the car as low as I want it with this set up.
    I mounted it up using lowering blocks, but later made a spring perch using rectangular tubing to lower it 2.5&#8221; without the block.

    [​IMG]

    [​IMG]

    [​IMG]

    With the drivetrain shaping up I decided to tackle the wiring and dashboard. I have always loved the look of the factory woodgrain, but wasn&#8217;t sure if I had the talent to do it myself. I seen a video on You Tube showing a guy doing hydrostatic printing, and wondered if it could be done to woodgrain my dash and garnish. I called up a local guy who pretty much only did guns and bows in camouflage and he was interested in the project.
    [​IMG]

    It didn&#8217;t turn out perfect, and it took lots of clear and sanding and buffing, but after all that work I&#8217;m finally happy with the results and the price was unbeatable.

    [​IMG]

    [​IMG]

    [​IMG]

    Here's the dash installed along with the painted 39 Steering box, column, drop and banjo wheel.
    [​IMG]

    [​IMG]

    I&#8217;m still working on getting the stock gauges working with the new 12 volt system. I am also planning on a complete new dark tan interior once I get the wiring sorted out. The old grey cloth interior is in pretty good shape still&#8230; but it just doesn&#8217;t go with the woodgrain dash.
     
    Last edited: Mar 29, 2011

  5. DirtyDan
    Joined: Aug 23, 2005
    Posts: 883

    DirtyDan
    Member

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mso-pagination:widow-orphan; font-size:11.0pt; font-family:"Calibri","sans-serif"; mso-ascii-font-family:Calibri; mso-ascii-theme-font:minor-latin; mso-hansi-font-family:Calibri; mso-hansi-theme-font:minor-latin; mso-bidi-font-family:"Times New Roman"; mso-bidi-theme-font:minor-bidi;} </style> <![endif]--> With everything bolted up it was finally time to start it. Amazingly enough it fired within the first few cranks. Finally did something right! It still had lots of bugs and needed fine tuning, but it was finally driveable.
    First start- Video:
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    Finally got some exhaust on the car

    [​IMG]





    Since I promised pictures from start to &#8220;almost&#8221; finished&#8230; Here are some pics I took of the car last week. It will eventually get the hood back on it, but for now I'm show'n off the flatty!

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]

    And a few artsy fartsy ones&#8230;

    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
    Last edited: Mar 28, 2011
  6. DirtyDan
    Joined: Aug 23, 2005
    Posts: 883

    DirtyDan
    Member

    My dad was a huge help on this project. Now that mine is almost done, we will be working on his 35 Cabriolet next.

    [​IMG]

    After crawling around on the ground, he decided to go ahead and build a frame and swap the body over. It will be a very similar build to my car.

    [​IMG]

    [​IMG]

    [​IMG]
     
  7. THE_DUDE
    Joined: Aug 22, 2009
    Posts: 2,601

    THE_DUDE
    Member

  8. Alex Yohnk
    Joined: Sep 7, 2005
    Posts: 828

    Alex Yohnk

  9. BEAR
    Joined: Sep 10, 2007
    Posts: 1,309

    BEAR
    Member

  10. Thirdyfivepickup
    Joined: Nov 5, 2002
    Posts: 6,093

    Thirdyfivepickup
    Member

    man that is NICE!!

    (I know someone will say it eventually... but I think the back could come down a smidge. Looks like a little too much tire showing up top. Other than that... its perfect)
     
  11. 31Hudson
    Joined: Sep 6, 2010
    Posts: 25

    31Hudson
    Member

  12. big creep
    Joined: Feb 5, 2008
    Posts: 2,944

    big creep
    Member

    wow! i love it!
     
  13. hasty
    Joined: Jul 5, 2009
    Posts: 1,411

    hasty
    Member

    Very nice. And two builds for the promise of one!
     
  14. hvychvy
    Joined: Jul 21, 2005
    Posts: 1,874

    hvychvy
    Member

    Sweet,awesome job!!
     
  15. eric54chevy
    Joined: Jun 3, 2009
    Posts: 988

    eric54chevy
    Member
    from TEXAS!

    Damn that nice!!
     
  16. 64LeSabre455
    Joined: Dec 29, 2007
    Posts: 779

    64LeSabre455
    Member
    from Adkins, Tx

    Man, I loved your Rivi, but this is too nice!
    I like your style!
     
  17. noclubjoe
    Joined: Aug 24, 2005
    Posts: 639

    noclubjoe
    Member

    very cool, gotta love 36's
     
  18. DD COOPMAN
    Joined: Jul 25, 2009
    Posts: 1,122

    DD COOPMAN
    Member

    I'd leave the "back" right where ya got it. This car is RIGHT! DD
     
  19. HRod 50
    Joined: Feb 22, 2010
    Posts: 760

    HRod 50
    Member

    Any pics with the hood on it, finished?
     
  20. Dave Mc
    Joined: Mar 8, 2011
    Posts: 2,630

    Dave Mc
    Member

    Looks just right, Excellent job !
     
  21. Awesome!!!


    Sent from my iPhone using TJJ!!!
     
  22. lazyv8
    Joined: May 24, 2004
    Posts: 577

    lazyv8
    Member

    nice coupe! looks like the 36 version of mine!!
     
  23. PDQ36
    Joined: Jun 6, 2006
    Posts: 72

    PDQ36
    Member

    You can't go far wrong with a '36. Yours is a really fine example.
     
  24. radio_king
    Joined: May 14, 2008
    Posts: 403

    radio_king
    Member

    Very,very nice.I love how it sits,can I have it?Please??
     
  25. sololobo
    Joined: Aug 23, 2006
    Posts: 8,378

    sololobo
    Member

    Wow, what a sweet job on the build, then you pop Dad's cab on us. Holy smolly man, how much you think a guy can take. If you guys cruz anywhere together it will cause a riot. Two outstanding hot rods! It's a two punch knock out dudes. Congrats on these rigs. ~sololobo~
     
  26. Gulp,.....me likey,... a lot
     
  27. 40fordtudor
    Joined: Jan 3, 2010
    Posts: 2,503

    40fordtudor
    Member

    Wow---I think you nailed it.
     
  28. jimbob
    Joined: Jun 29, 2004
    Posts: 1,221

    jimbob
    Member

    Wow, beautiful car.
     
  29. ROBERT JAM
    Joined: Nov 13, 2002
    Posts: 1,261

    ROBERT JAM
    Member

    Nicely done, just a perfect car!!
     

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