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who forms lexan windsheilds?

Discussion in 'The Hokey Ass Message Board' started by rexrogers, Dec 22, 2009.

  1. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

    We need a lexan windshield made for a 60's sports car the wrap around windsheild needs to be heat formed and I have been trying to locate some one that will make a small run or just on windsheild any help would be apreciated.

    Rex
     
  2. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

  3. fordrat31
    Joined: Oct 3, 2009
    Posts: 380

    fordrat31
    Member
    from Palmer, MA

    You could try to do it yourself...
     

    Attached Files:

  4. Shaggy
    Joined: Mar 6, 2003
    Posts: 5,207

    Shaggy
    Member
    from Sultan, WA

    you can do taillights that way too
     

  5. Retro Jim
    Joined: May 27, 2007
    Posts: 3,854

    Retro Jim
    Member

    Not sure about the Lexan but that car is "bad to the bone" !

    RetroJim
     
  6. yoyodyne
    Joined: Nov 26, 2008
    Posts: 855

    yoyodyne
    Member

    Pro Glass - http://www.proglasswindows.com/

    They can do it in Lexan with the scratch resistant coating,(like Tuffak) which is VERY difficult to bend without cracking/crazing the coating. You make up a form and send it to them and they will bend your windshield over it.
     
  7. I second yoyodyne's recommendation of Pro Glass. Bob Mayerle is the owner and does lots of custom plexi and Lexan work for pro drag teams, NASCAR and one offs for guys like us. I made a mold and he did the Lexan for the 54 Victress below.
    Pro Glass
    Bob Mayerle
    9318 Corneils Road
    Bristol, IL 60512
    630 553 3141
     

    Attached Files:

  8. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

    Thanks for the info i think i called from coast to coast today looking for some one and not too many leads. I have done some of this in hous for the TImbs' special but the windsheild was half the size and no were close to this much shape. I will give pro glass a call in the am I can't thank you enough for the lead.

    The car was built by Bob Sorrell I know the car is a little out of the Hamb's style cars but Bob Sorrell had a huge inpact in all the aspects of the automative field.
     
  9. dave lewis
    Joined: Dec 12, 2006
    Posts: 1,380

    dave lewis
    Member
    from Nampa ID

    Rex, does it have to be lexan ?
    There is an outfit down in San luis obispo that will make you a safety glass (legal) windshield..
    Last time I checked on a one off it was about $700....
    Dave
     
  10. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

    700 sound pretty good for a one off windsheild definatly a contact worth keeping even if we do end up using lexan. found some boat places today that would make it out of acrylic but that stuff can be very fragile.
     
  11. chitle
    Joined: Aug 5, 2008
    Posts: 33

    chitle
    Member
    from ventura CA

    Dave, I would like to talk to the biz in San Louis Obisbo Also. PLEASE HELP ME !!!!!! I need rear glass for my 53 olds now that it is chopped.
     
  12. Kustom7777
    Joined: Mar 3, 2001
    Posts: 5,184

    Kustom7777
    Member
    from Austin, TX

    do you know the name of the place?,,,that sounds very reasonable for a one off windshield..i've heard prices of a few thousand
     
  13. paco
    Joined: Oct 19, 2006
    Posts: 1,141

    paco
    Member
    from Atlanta

    I've actually used the Pro Glass stuff wayyyyyyyy back when he first started out in my O/T pro street 68 camaro. Great stuff - first class.

    Paco
     
  14. Big Block Bill
    Joined: May 14, 2009
    Posts: 300

    Big Block Bill
    Member

    ________________________________________________________________

    There was a company PRO-GLASS that was their specialty. They did an article years ago going into some, not all detail on doing their work. Wheather or not they are making a mountain out of a mole hill, I don't know. I believe, unless you can do it, give your work to a pro. It was a while ago, not sure if still around, but worth a look.....good luck
     
  15. rexrogers ... Sorrell's car is way cool ... and IMHO, it's not O/T for the HAMB at all ... then again, I might be just saying that because of its powerplant! :)

    Big Block Bill ... guess you didn't read the posts by yoyodyne, Hemi325, or paco? :rolleyes:
     
  16. Big Block Bill
    Joined: May 14, 2009
    Posts: 300

    Big Block Bill
    Member


    ________________________________________________________________

    Sorry....no I didn't, I read a question and answered as best I could...... does that make me guilty of something
     
  17. brigrat
    Joined: Nov 9, 2007
    Posts: 5,620

    brigrat
    Member
    from Wa.St.

    Watching this thread, need a back window made for the Studey..........
    [​IMG]

    [​IMG]

    [​IMG]

    [​IMG]
     
  18. Da Tinman
    Joined: Dec 29, 2005
    Posts: 4,222

    Da Tinman
    Member

    2nd, 3rd, 4rth on ProGlass, only guy I do biz with, and I'm a picky mofo!!!1
     
  19. Captain Freedom
    Joined: May 6, 2009
    Posts: 262

    Captain Freedom
    Member
    from Upstate SC

  20. HOTTRODZZ
    Joined: Aug 21, 2006
    Posts: 335

    HOTTRODZZ
    Member

    Pro Glass Bob is the guy...!
     
  21. johnny bondo
    Joined: Aug 20, 2005
    Posts: 1,547

    johnny bondo
    Member
    from illinois



    early 60s barracuda? or stingray vette?
     
  22. Old Rod
    Joined: Dec 5, 2004
    Posts: 628

    Old Rod
    Member
    from Brazil, IN

    I visited a shop a few years ago south of Indianapolis In that did
    this for mostly race cars. If not too far distance wise I could try to find out
    if still there. Bob
     
  23. chitle
    Joined: Aug 5, 2008
    Posts: 33

    chitle
    Member
    from ventura CA

    Just found Jefferis Hot Rod Glass in san louis obisbo on google. phone # is (805) 543 -4757
     
  24. narducci
    Joined: Jan 3, 2008
    Posts: 194

    narducci
    Member

    Polycarbonate is Lexan
    Lexan is the trade name for the material 'polycarbonate'
     
  25. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

    We ended up sending the windshield off to the
    Aircraft windshield Company, in Los Alamitos Ca

    All in all it went good should have spent some time talking with they guys that actually do the work would have mad it a little easier. Simply made them a sheet metal form and braced the daylight out of it and the sent me back one windshield we ended up using acrylic it was what the manufacture suggested we use for optical clarity. The windshield is mounted and needs the finger prints wiped off yet.




    [​IMG]

    [​IMG]
     
  26. Steelsmith
    Joined: Feb 5, 2007
    Posts: 581

    Steelsmith
    Member

    So Rex, what did that one-off windshield cost? As mentioned in several above posts They were all talking about a tough coated Lexan. You went with an acrylic product instead, that was due to optical clearity, how is the duribility of the acrylic that you used? Is it UV stable? Was there a cost difference between the two?

    I'm sure there are several other guys on here that also need windshields made, that have the same questions.

    Thanks,
    Dan Stevens
    dba, Steelsmith
     
  27. JustplainJ
    Joined: Apr 24, 2007
    Posts: 908

    JustplainJ
    Member
    from so.cal.

    The car was built by Bob Sorrell I know the car is a little out of the Hamb's style cars but Bob Sorrell had a huge inpact in all the aspects of the automative field.[/QUOTE]

    I would like to here some positive things about Bob...
    because when I bought his things out of his trailer
    after he died and would inquirer about him
    all I heard was how he screwed people
    and about all the customer cars that went missing
    even my landlord (Duncan Emmons) said he was
    kinda crazy had tons of cats running all over his place.
     
  28. rexrogers
    Joined: Sep 18, 2007
    Posts: 1,033

    rexrogers
    Member

    The windshield was around 300 for the part we had it made out of 1/4" their is no frame to support the upper half so we went with a little thicker material which added to the cost. The acrylic looks great but strains the nerves having to drill it. Next time i would feel a little better if we went with lexan that stuff you can work with.
    We didn't price out the two as far as cost just took their recommendation for the end use of the car and it is UV stable that was one reason for choosing this material.
    this project is kinda getting me in th mode to play around with some plastic maybe a bubble top on my 32 sedan LOL
     
  29. Steelsmith
    Joined: Feb 5, 2007
    Posts: 581

    Steelsmith
    Member

    Thanks Rex! 'Pricing' for something I have never had done, gives me insight to what some people think is expensive. From my point of view, doing that myself would end up being more money, because of the time/learning curve to start from scratch and bend my own.
    Thanks again for the 'view'

    Dan Stevens
    dba, Steelsmith
     
  30. BJR
    Joined: Mar 11, 2005
    Posts: 9,914

    BJR
    Member

    How about using one from a Boattailed Riv 1973?
     

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