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Technical TOOLS, sheetmetal clamps for holding patch panels

Discussion in 'The Hokey Ass Message Board' started by manyolcars, Mar 9, 2004.

  1. manyolcars
    Joined: Mar 30, 2001
    Posts: 9,194

    manyolcars

    The rich guys can 1-800 with their credit cards. They are $8.00 each. The rest of us can make 20 of these in about 30 minutes. I use 3/4 EMT, 5/16 bolt, cut off head, hacksaw a slot to braze a piece of banding material, add a washer and a nut. I always finger tighten. The banding material leaves just the right gap to weld. Put a hole in the banding and use a headless nail
     

    Attached Files:

  2. momentumfoto
    Joined: Jan 9, 2004
    Posts: 626

    momentumfoto
    Member
    from Yes

    Sorry about this but WTF is it? I am a lil slow I guess. hehe
     
  3. Smokin Joe
    Joined: Mar 19, 2002
    Posts: 3,770

    Smokin Joe
    Member

    It's a goddamit for adjusting the thingamajig on yer whatchyacallit.
    1/4 turn on the nut gives you 1 RCH. Got that?

    Dang FNGs [​IMG]
     
  4. Hot Rod To Hell
    Joined: Aug 19, 2003
    Posts: 3,036

    Hot Rod To Hell
    Member
    from Flint MI

    I was wondering the same thing, but I was just waiting for a second post to tell how to use it or somethin'!! [​IMG]
     

  5. Paul
    Joined: Aug 29, 2002
    Posts: 16,413

    Paul
    Editor

    COOL!

    I bet you could make them spring loaded too.

    Paul
     
  6. NealinCA
    Joined: Dec 12, 2001
    Posts: 3,155

    NealinCA
    Member

    I'm thinking it is a clamp to hold two pieces of sheet metal together for welding...hey I need to make some of those.

    It would probably be a little easier to grasp if you showed it in use.

    Thanks for the tip.

    Neal
     
  7. Bruce Lancaster
    Joined: Oct 9, 2001
    Posts: 21,681

    Bruce Lancaster
    Member Emeritus

    It's a homemade version of a commercial clamp that holds and spaces sheetmetal for welding. See your Eastwood catalog.
     
  8. laverda
    Joined: Feb 18, 2003
    Posts: 292

    laverda
    Member

  9. randy
    Joined: Nov 15, 2003
    Posts: 679

    randy
    Member

    EXCELLENT. That will save Hambers thousands of dollars in birth control. [​IMG]

    Necessity is the mother of invention!

    THANK YOU.

    -r
     
  10. [ QUOTE ]
    It's a goddamit for adjusting the thingamajig on yer whatchyacallit.
    1/4 turn on the nut gives you 1 RCH. Got that?

    Dang FNGs [​IMG]

    [/ QUOTE ]
    Yeah but how do ya git yer spring action adjusted wit a 1/4 turn? Me thinks you need a 35 weight, fine threaded angle hammer.
     
  11. manyolcars
    Joined: Mar 30, 2001
    Posts: 9,194

    manyolcars

    [ QUOTE ]
    I'm thinking it is a clamp to hold two pieces of sheet metal together for welding...hey I need to make some of those.

    It would probably be a little easier to grasp if you showed it in use.

    Thanks for the tip.

    Neal

    [/ QUOTE ] a gold star for Neal. I'm sorry it wasnt clear. These clamps are great for holding patch panels. At $8 each 20 of'em could cost you $160 plus shipping. I'd prefer to spend the money on things I cant make. I looked at Lokars shifters and made 2 of them already. Heres a pic of the clamps in use, top and bottom. No springs are needed, I dont even use a wrench to tighten them.
     

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  12. manyolcars
    Joined: Mar 30, 2001
    Posts: 9,194

    manyolcars

    the bottom
     

    Attached Files:

    kidcampbell71 likes this.
  13. Hot Rod To Hell
    Joined: Aug 19, 2003
    Posts: 3,036

    Hot Rod To Hell
    Member
    from Flint MI

    Wow! That makes a lot more sense now!!! [​IMG]
     
  14. 34Fordtk
    Joined: May 30, 2002
    Posts: 1,690

    34Fordtk
    Member

    Pretty slick idea there Manyolcars,now do the shifter tech and you will be even higher in the running.
     
  15. happy hoppy
    Joined: Apr 23, 2001
    Posts: 2,327

    happy hoppy
    Member

    I see ! , ( said the blind rat )

    Iam makin' me some !

    thanks!
     
  16. jerry
    Joined: Mar 2, 2001
    Posts: 3,469

    jerry
    Member

    yes, please do the shifter tech also.

    this one is fantastic, it gets my vote for now.


    jerry
     
  17. Stovebolt
    Joined: May 2, 2001
    Posts: 3,535

    Stovebolt
    Member

    Thanks for the tip. I'll go and get the stuff to make them tomorrow. I'm gunna do some panels repairs on my coupe in the next month or so.
     
  18. DrJ
    Joined: Mar 3, 2001
    Posts: 9,419

    DrJ
    Member

    That one gets my tech award vote!
     
  19. 67Imp.Wagon
    Joined: Jun 16, 2001
    Posts: 1,191

    67Imp.Wagon
    Member

    I think I'm gonna have to make some of those.
     
  20. k-member
    Joined: May 25, 2002
    Posts: 2,114

    k-member
    Member

    Great tech! The lucky star casting is way cool too, but I can go out to the "Garahe" and make some now! So much crap laying around,I would'nt even have to leave,it's like a FREEBIE! Thanks,this one get my vote. It's so simple, but so effective. Good One.
     
  21. continentaljohn
    Joined: Jul 24, 2002
    Posts: 5,538

    continentaljohn
    Member

    I have seen them in books and stuff but that's a great idea!! Thanks for the back side picture.Helps a ton! I make springs for a living so that parts easy and the rest I'll put togeather today! Thanks for the tech....
     
  22. Very good tech tip. Best I've seen this week. The Right tool for the job always helps the outcome.
    Gets my vote too.
     
  23. river1
    Joined: May 12, 2001
    Posts: 855

    river1
    Member

    great tip!!!


    FWIW you can get the eastwood (4 for $25) at harbor freight for 8 for $4.99.

    later jim
     
  24. rusty210
    Joined: Feb 21, 2004
    Posts: 311

    rusty210
    Member

    Does anyone know the part # or what they're called at Harbor Freight? I've looked there and never had any luck.
     
  25. fitzee
    Joined: Feb 26, 2003
    Posts: 2,862

    fitzee
    Member

    Well!!!I know what I`m making tonite.Very cool.thanks

    fitzee
     
  26. Nads
    Joined: Mar 5, 2001
    Posts: 11,862

    Nads
    Member
    from Hypocrisy

    Cool, now that you finally explained it. Great idea, I'm gonna make me some.
     
  27. atch
    Joined: Sep 3, 2002
    Posts: 5,640

    atch
    Member

    looks like using a wingnut would make it just that much easier to use...
     
  28. Rocknrod
    Joined: Jan 2, 2003
    Posts: 648

    Rocknrod
    Member
    from NC, USA

    SO... If your welding a blind hole... how do ya retrieve your nail? [​IMG]
     
  29. DrJ
    Joined: Mar 3, 2001
    Posts: 9,419

    DrJ
    Member

    [ QUOTE ]
    SO... If your welding a blind hole... how do ya retrieve your nail? [​IMG]

    [/ QUOTE ]

    Very few holes are completely blind so where ever there is a small opening (rain drain?) you could use a long enough piece of wire, welding rod, whatever, sticking out that hole instead of the nail and pull it out through that hole.
     
    Hnstray likes this.
  30. Feex
    Joined: Jan 20, 2020
    Posts: 1

    Feex

    One of the problems with butt welding with any of those clamps is blow-through, wire pushing through the gap, inconsistent welds across the seam and uneven heating.
    The Highland Tool Copper E-Clamp utilizes an integral copper backer to support the weld and give more consistent welds. Check out highlandtool.org
     

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