Mr 42
03-10-2004, 02:34 PM
Beware some more Swinglish on the Tech week, all the way from Sweden.
http://w1.136.telia.com/~u13603244/51techweek%20(10).jpg
After some years I finally laid my hands on a 1951 Ford dash, straight from California, A big thanks to Micke F
http://w1.136.telia.com/~u13603244/51techweek%20(12).jpg
I never had liked the 42-48 dashboards and this is what I started with.
http://w1.136.telia.com/~u13603244/51techweek%20(13).jpg
Left side is not looking better.
http://w1.136.telia.com/~u13603244/51techweek%20(14).jpg
After disassembling the 51 Dash I put it up beside a spare 46 Dash, a small size problem here.
http://w1.136.telia.com/~u13603244/51techweek%20(15).jpg
I after removing the original dash I trail fitted the 51 dash and it was a bit too wide on the right side
http://w1.136.telia.com/~u13603244/51techweek%20(16).jpg
The steering column lined up ok with the gauge cluster.
http://w1.136.telia.com/~u13603244/51techweek%20(17).jpg
Of course it was a bit too wide on the left side to.
http://w1.136.telia.com/~u13603244/51techweek%20(18).jpg
They say that the first cut is the deepest, but we have to start somewhere.
http://w1.136.telia.com/~u13603244/51techweek%20(19).jpg
New trail fit, it fits well against the steering column.
http://w1.136.telia.com/~u13603244/51techweek%20(21).jpg
I cut out a piece of the 46 dash, apparently the 51 is mounted a bit closer to the firewall then the 42-48, Anyway by using this bit I could retain the original mounting points.
http://w1.136.telia.com/~u13603244/51techweek%20(22).jpg
After that it was the small matter of fitting the right part of the dash metal.
http://w1.136.telia.com/~u13603244/51techweek%20(23).jpg
This will give you an idea how much the dash was shortened. I had the metal mesh cadmium plated to give it a nice finish.
http://w1.136.telia.com/~u13603244/51techweek%20(24).jpg
Trial fitting for the millionth time, but it’s starting to look good.
http://w1.136.telia.com/~u13603244/51techweek%20(25).jpg
A small piece of metal solved the hole on the right side, I put in a bit of curve into it. So it will look more manufactured.
http://w1.136.telia.com/~u13603244/51techweek%20(26).jpg
Since the front V did not line up with the firewall, I had to cut two slots along the front part.
It goes from 0 to 11mm (that’s half an inch to you at that other side of the pond). I cheated a bit and put a 20mm wide strip under the slot and tacked it together. Will use some led to cover up my crime later.
http://w1.136.telia.com/~u13603244/51techweek%20(27).jpg
Had to drill a hole to get stop the glove box door arm hitting some body parts.
http://w1.136.telia.com/~u13603244/51techweek%20(28).jpg
Now it was time to get my Scotch Brite type disc’s out, to grind away the old paint, they are a bit expensive but worth every krona ;-)
http://w1.136.telia.com/~u13603244/51techweek%20(30).jpg
After that I had to tackle the right side, used some bits from the original dashboard, and then tacked, test mounted, and finally welded it up.
http://w1.136.telia.com/~u13603244/51techweek%20(32).jpg
Now its time for the windshield mouldings, I made this tabs with press in M4 nuts.
http://w1.136.telia.com/~u13603244/51techweek%20(33).jpg
Her I test mounted the mouldings, and you can see a bit of the right upper corner that I had to make to.
http://w1.136.telia.com/~u13603244/51techweek%20(34).jpg
I know that you can buy new glove boxes, but am not sure if there is a 51 in a 42 type, and I had not time to wait for the shipping from USA. SO I built my own, out of steel
http://w1.136.telia.com/~u13603244/51techweek%20(35).jpg
I made the upper and lower parts first, connected them with two strips of metal, to keep it in place during the manufacturing of the side parts.
http://w1.136.telia.com/~u13603244/51techweek%20(38).jpg
Since am planning to put a stereo in the box, I had to make a hole in the backside, Used two different size socket in a wise.
http://w1.136.telia.com/~u13603244/51techweek%20(39).jpg
This is how it came out; it’s a fast way of making nice looking holes.
http://w1.136.telia.com/~u13603244/51techweek%20(40).jpg
The glove box ready, looking good or what,,,
http://w1.136.telia.com/~u13603244/51techweek%20(41).jpg
After some more test fitting I found out I had to add another half inch steel strip, to get the windshield mouldings in the right place.
http://w1.136.telia.com/~u13603244/51techweek%20(42).jpg
After cleaning the area thoroughly, I put on some flux before bringing out the lead, you have to heat the flux first and wipe it off with a rag, to create a good ground for the lead.
http://w1.136.telia.com/~u13603244/51techweek%20(44).jpg
Lead work done, be sure to use breath filters and was after this grind work, lead is deadly as you know. I don’t have the skill to make the surface 100%, so there will be I thin layer of Bondo over it.
http://w1.136.telia.com/~u13603244/51techweek%20(45).jpg
Since I have the ignition switch/lock in the steering column, I chose to put the start button in the original place for the 51 ignition lock/switch
http://w1.136.telia.com/~u13603244/51techweek%20(46).jpg
I made a u shaped metal piece, with a slotted hole that the start button fits in.
http://w1.136.telia.com/~u13603244/51techweek%20(48).jpg
Then I welded into the Ignition lock hole in that dash.
http://w1.136.telia.com/~u13603244/51techweek%20(47).jpg
Then it is only to push the button with the cup into the dash, and it will sit in place like it was made for it ;-)
http://w1.136.telia.com/~u13603244/51techweek%20(49).jpg
I ordered some genuine green Kustom Kemp knobs (made in China!!!!) anyway they look wicked.
http://w1.136.telia.com/~u13603244/51techweek%20(51).jpg
I primed the dash with some grey filler, before I added the Bondo to fix all the bumps in the dash.
http://w1.136.telia.com/~u13603244/51techweek%20(52).jpg
After some sanding I primed it with grey primer (it’s a Hot Rod you know), and I started to assemble the whole unit at the workbench.
http://w1.136.telia.com/~u13603244/51techweek%20(55).jpg
This is how the glove box came out. And it’s a good picture on the right corner that I had to add.
http://w1.136.telia.com/~u13603244/51techweek%20(53).jpg
The finished result, if I can say it myself it look’s GOOOOOOOD! ;-)
Maybe some pin striping would make it better.
http://w1.136.telia.com/~u13603244/51techweek%20(54).jpg
Other side, what can I add. It’s not a big deal so go out and do it there’s is a lot of dashboards out there that needs a new home.
http://w1.136.telia.com/~u13603244/51techweek%20(10).jpg
After some years I finally laid my hands on a 1951 Ford dash, straight from California, A big thanks to Micke F
http://w1.136.telia.com/~u13603244/51techweek%20(12).jpg
I never had liked the 42-48 dashboards and this is what I started with.
http://w1.136.telia.com/~u13603244/51techweek%20(13).jpg
Left side is not looking better.
http://w1.136.telia.com/~u13603244/51techweek%20(14).jpg
After disassembling the 51 Dash I put it up beside a spare 46 Dash, a small size problem here.
http://w1.136.telia.com/~u13603244/51techweek%20(15).jpg
I after removing the original dash I trail fitted the 51 dash and it was a bit too wide on the right side
http://w1.136.telia.com/~u13603244/51techweek%20(16).jpg
The steering column lined up ok with the gauge cluster.
http://w1.136.telia.com/~u13603244/51techweek%20(17).jpg
Of course it was a bit too wide on the left side to.
http://w1.136.telia.com/~u13603244/51techweek%20(18).jpg
They say that the first cut is the deepest, but we have to start somewhere.
http://w1.136.telia.com/~u13603244/51techweek%20(19).jpg
New trail fit, it fits well against the steering column.
http://w1.136.telia.com/~u13603244/51techweek%20(21).jpg
I cut out a piece of the 46 dash, apparently the 51 is mounted a bit closer to the firewall then the 42-48, Anyway by using this bit I could retain the original mounting points.
http://w1.136.telia.com/~u13603244/51techweek%20(22).jpg
After that it was the small matter of fitting the right part of the dash metal.
http://w1.136.telia.com/~u13603244/51techweek%20(23).jpg
This will give you an idea how much the dash was shortened. I had the metal mesh cadmium plated to give it a nice finish.
http://w1.136.telia.com/~u13603244/51techweek%20(24).jpg
Trial fitting for the millionth time, but it’s starting to look good.
http://w1.136.telia.com/~u13603244/51techweek%20(25).jpg
A small piece of metal solved the hole on the right side, I put in a bit of curve into it. So it will look more manufactured.
http://w1.136.telia.com/~u13603244/51techweek%20(26).jpg
Since the front V did not line up with the firewall, I had to cut two slots along the front part.
It goes from 0 to 11mm (that’s half an inch to you at that other side of the pond). I cheated a bit and put a 20mm wide strip under the slot and tacked it together. Will use some led to cover up my crime later.
http://w1.136.telia.com/~u13603244/51techweek%20(27).jpg
Had to drill a hole to get stop the glove box door arm hitting some body parts.
http://w1.136.telia.com/~u13603244/51techweek%20(28).jpg
Now it was time to get my Scotch Brite type disc’s out, to grind away the old paint, they are a bit expensive but worth every krona ;-)
http://w1.136.telia.com/~u13603244/51techweek%20(30).jpg
After that I had to tackle the right side, used some bits from the original dashboard, and then tacked, test mounted, and finally welded it up.
http://w1.136.telia.com/~u13603244/51techweek%20(32).jpg
Now its time for the windshield mouldings, I made this tabs with press in M4 nuts.
http://w1.136.telia.com/~u13603244/51techweek%20(33).jpg
Her I test mounted the mouldings, and you can see a bit of the right upper corner that I had to make to.
http://w1.136.telia.com/~u13603244/51techweek%20(34).jpg
I know that you can buy new glove boxes, but am not sure if there is a 51 in a 42 type, and I had not time to wait for the shipping from USA. SO I built my own, out of steel
http://w1.136.telia.com/~u13603244/51techweek%20(35).jpg
I made the upper and lower parts first, connected them with two strips of metal, to keep it in place during the manufacturing of the side parts.
http://w1.136.telia.com/~u13603244/51techweek%20(38).jpg
Since am planning to put a stereo in the box, I had to make a hole in the backside, Used two different size socket in a wise.
http://w1.136.telia.com/~u13603244/51techweek%20(39).jpg
This is how it came out; it’s a fast way of making nice looking holes.
http://w1.136.telia.com/~u13603244/51techweek%20(40).jpg
The glove box ready, looking good or what,,,
http://w1.136.telia.com/~u13603244/51techweek%20(41).jpg
After some more test fitting I found out I had to add another half inch steel strip, to get the windshield mouldings in the right place.
http://w1.136.telia.com/~u13603244/51techweek%20(42).jpg
After cleaning the area thoroughly, I put on some flux before bringing out the lead, you have to heat the flux first and wipe it off with a rag, to create a good ground for the lead.
http://w1.136.telia.com/~u13603244/51techweek%20(44).jpg
Lead work done, be sure to use breath filters and was after this grind work, lead is deadly as you know. I don’t have the skill to make the surface 100%, so there will be I thin layer of Bondo over it.
http://w1.136.telia.com/~u13603244/51techweek%20(45).jpg
Since I have the ignition switch/lock in the steering column, I chose to put the start button in the original place for the 51 ignition lock/switch
http://w1.136.telia.com/~u13603244/51techweek%20(46).jpg
I made a u shaped metal piece, with a slotted hole that the start button fits in.
http://w1.136.telia.com/~u13603244/51techweek%20(48).jpg
Then I welded into the Ignition lock hole in that dash.
http://w1.136.telia.com/~u13603244/51techweek%20(47).jpg
Then it is only to push the button with the cup into the dash, and it will sit in place like it was made for it ;-)
http://w1.136.telia.com/~u13603244/51techweek%20(49).jpg
I ordered some genuine green Kustom Kemp knobs (made in China!!!!) anyway they look wicked.
http://w1.136.telia.com/~u13603244/51techweek%20(51).jpg
I primed the dash with some grey filler, before I added the Bondo to fix all the bumps in the dash.
http://w1.136.telia.com/~u13603244/51techweek%20(52).jpg
After some sanding I primed it with grey primer (it’s a Hot Rod you know), and I started to assemble the whole unit at the workbench.
http://w1.136.telia.com/~u13603244/51techweek%20(55).jpg
This is how the glove box came out. And it’s a good picture on the right corner that I had to add.
http://w1.136.telia.com/~u13603244/51techweek%20(53).jpg
The finished result, if I can say it myself it look’s GOOOOOOOD! ;-)
Maybe some pin striping would make it better.
http://w1.136.telia.com/~u13603244/51techweek%20(54).jpg
Other side, what can I add. It’s not a big deal so go out and do it there’s is a lot of dashboards out there that needs a new home.